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DIALYSIS, ULTRAFILTRATION 
AND LYOPHILIZATION 
1 
Done By: 
Sumayyah Muhammad Qasim
dialysis 
2
3
PRINCIPLE 
Diffusion is the random, thermal movement 
of molecules in solution (Brownian motion) 
that leads to the net movement of 
molecules from an area of higher 
concentration to a lower concentration 
until equilibrium is reached. 
4
Dialysis 
Dialysis is an operation 
to separate dissolved 
molecules based on 
molecular weight. 
◦ In practice, a biological 
sample is placed inside a 
tube of semi permeable 
membrane, and placed 
inside a much bigger 
container. 
Dialysis 
membrane 
Conentrated 
solution 
Buffer 
5
1. Only small molecules diffuse through the collodion 
membrane. 
2. At equilibrium, the concentration of small molecules is 
the same inside and outside the membrane. 
3. Macromolecules remain in the bag.
The only two variables in this method are: 
1. The type of membrane (most common are 
cellophane & cellulose) 
2. The size of pores or the molecular weight cut 
off. 
Only molecules or ions smaller than MWCO will 
move out of the dialysis bag. 
7
PROTOCOL 
1. Load the sample into dialysis column 
2. Place the column into dialysis buffer (1 X PBS) 
3. Dialysis at 4˚c overnight (change dialysis buffer for 
3-4 times) 
4. Dialysis column with appropriate molecular weight 
cut off 
5. Permeate smaller than MWCO(salt,ion) 
Retentate concentrated macromolecules (proteins) 
6. Collect clarified sample in a new tube 
8
Applications and limitation of Dialysis 
1. Removal of salts and low molecular weight compounds 
2. Buffer exchange 
3. Concentration of macromolecules 
4. Purification of biotechnological products 
5. Medical applications: kidney dialysis and Haemodialysis 
9
Daily Application 
 kidney -blood's toxins and waste products- 
 Kidney failure-release of nitrogenous containing 
waste products (urea and creatine) – azotemia 
-causes metabolic acidosis leading to illness 
 Solutes -potassium and calcium 
-Sodium Bicarbonate 
added to neutralize
Advantage of dialysis 
1. Dialysis is still in use today for it is very simple and is still the only 
way to deal with large-volume samples. 
2. characterization of a candidate drug in serum binding assays or 
detailed study of antigen-antibody interactions 
3. proves to be the most accurate method available. 
4. inexpensive and easy to perform 
11
Disadvantage of dialysis 
Slow process several hours for completion, and thus, has been 
replaced by gel filtration for most applications. 
Other forms of dialysis includes flow-dialysis and pressure-dialysis 
12
Slide-A-Lyzer Dialysis Flasks 
(preformated dialyzer) 
 Thermo Scientific Slide-A-Lyzer Dialysis Flasks facilitate simple 
and effective removal of buffer salts and small contaminants 
from proteins and other macromolecules 
 Volume upto 250 ml in 8 to 24 hours 
 Molecular -weight cut off 2K, 3.5K, 10K and 20K 
 Maximum sample recovery and sample purity 
 The dialysis flasks are available in distinct colors, corresponding 
to the pore size (MWCO) of the dialysis membrane: Purple 
(20,000 daltons), Orange (10,000 daltons), Pink (3500 daltons), 
and Blue (2000 daltons).
Diagram of Slide-A-Lyzer Dialysis 
Flasks 
14
Thermo Scientific Slide-A-Lyzer Dialysis Flasks make sample loading and 
recovery easy. Attach supplied float-ring and hydrate membrane for 2 minutes. Pour 
sample into device. Remove air and cap. Dialyze for 8 hours to overnight (replace 
buffer after 2 and 5 hours). Pour out sample to recover.
Highlights: 
 Easy to use – Simply pipette or pour sample into flask and 
begin dialysis 
 Fast dialysis – flat flask chamber with two membranes 
provides high surface-area to volume ratio, enabling 
dialysis of a 250mL sample in 8 hours to overnight 
 High recovery – rectangular flask design maximizes 
recovery of entire sample volume via opening at top of 
flask 
 Multiple molecular-weight cut offs – select the membrane 
MWCO that best suits your sample’s molecular weight 
 Color-coded frames – easily identify membrane pore size 
(MWCO) based on the frame color 
16
ARTICLE 
Separation characteristics of dialysis membranes 
Molecular weight cut-off (MWCO) specifications and 
rates of buffer exchange with Slide-A-Lyzer Dialysis 
Devices and Snakeskin Dialysis Tubing 
Ph.D Paul Haney ;B.S Katherine Herting ;M.S Suzanne 
Smith, April 18, 2013 
17
Figure: How dialysis membranes work. A dialysis membrane is a semi-permeable 
film (usually a sheet of regenerated cellulose) containing various 
sized pores. Molecules larger than the pores cannot pass through the 
membrane but small molecules can do so freely. In this manner, dialysis may 
be used to perform purification or buffer exchange for samples containing 
macromolecules. 
18
ULTRAFILTRATION 
19
Definition: Ultrafiltration 
 Operates according to principle of diffusion 
under pressure 
 Solutes and water are extracted 
 Retains macromolecules i.e. Insulin 
 Serves two purposes: 
 Purification 
 Concenration 
 Differs from dialysis: dialysis are generally used for 
simply purification purposes
 Ultrafiltration concentrates a protein solution using 
selective permeable membranes. The function of the 
membrane is to let the water and small molecules 
pass through while retaining the protein. The solution 
is forced against the membrane by mechanical pump, 
gas pressure, or centrifugation 
21
PRINCIPLE 
 It uses a pressure induced separation of solutes from 
a solvent through a semi permeable membrane. The 
relationship between the applied pressure on the 
solution to be separated and the flux through the 
membrane is most commonly described by the Darcy 
equation: 
 
22
Darcy equation 
 J=TMP/μRt 
 J is the flux (flow rate per membrane area), 
 TMP is the transmembrane pressure (pressure 
difference between feed and permeate stream), 
 μ is solvent viscosity 
 Rt is the total resistance (sum of membrane and 
fouling resistance)
Operational Setup 
Batch, Semi-Batch Operation Series Operation 
24 
-Largest tank volume and membrane 
area required. 
-Conversion per pass is low, but with 
multiple passes, virtually any 
concentration can be achieved 
-Fresh medium continually added 
to feed tank 
-Continual re-pressurization 
required
Membrane Options 
Polyethersulfone (Polymeric) Regenerated Cellulose Ceramic 
25 
Excellent hydrolytic stability- 
High flux, high retention- 
Wide range of operating pH- 
Durable and thus - 
economically efficient 
-Expensive 
-Susceptible to fouling 
and deformation 
-Good flux and retention 
-Comparatively fragile 
-Narrow operating pH 
range 
-Lower flux than polymer 
membranes
Membrane Modules 
Spiral Wound 
-Cannot produce turbulent flow 
with the flow rates at which we 
are operating 
-Small footprint- 5 – 25 mm with 
lengths from 0.6 - 6.4 
Cassette 
-Produces turbulent flow for 
better medium-membrane 
communication. 
-Small footprint 
-Large membrane surface 
area 
Hollow Tube 
- High packing density 
-Susceptible to structural 
deformation
Cassette module 
Hollow fibre moduke Spiral wound module
Applications 
 Drinking water-used for the removal of particulates 
and macromolecules from raw water to produce 
potable water. 
 Protein concentrate -dairy industry- processing of 
cheese whey to obtain whey protein concentrate 
(WPC) and lactose-rich permeate . 
- more energy efficient 
- consistent product quality, 35-80% protein 
product depending on operating conditions 
-Do not denature proteins as they use moderate 
operating conditions
 Other Applications 
 Filtration of effluent from paper pulp mill 
 Cheese manufacture, see ultrafiltered milk 
 Removal of pathogens from milk 
 Process and waste water treatment 
 Enzyme recovery 
 Fruit juice concentration and clarification 
 Dialysis and other blood treatments 
 Desalting and solvent-exchange of proteins (via 
diafiltration) 
 Laboratory grade manufacturing
Water treatment in Germany
Study on the effect of polymer concentration on 
hollow fiber ultrafiltration membrane 
performance and morphology 
M. I. Mustaffar, A. F. Ismail, R. M. Illias 
Membrane Research Unit, Faculty of Chemical & 
Natural Resources Engineering, 
University Teknologi Malaysia, Locked Bag 791, 80990 
Johor Bahru, Malaysia 
 Fabricated 
 External coagulant –Tap water 
 Bore fluid- mixture of potassium acetate and water 
(20/80 wt.%)
 Three newly developed polymer solution were 
formulated by using turbidimetric titration method 
with varying polymer concentration in the range of 
18-22 wt.% 
 Experimental results -the flux of the hollow fiber 
ultrafiltration membranes decreases while the 
rejection for particular solute increases with an 
increase in polymer concentration. 
-outer skin layer –thicker-denser-increasing polymer 
concentration –too slow flux-rejection of cyclodextrin 
-spinning asymmetric hollow fiber membranes -dilute 
polymer solution- thin and porous skin layer- leading 
high value of flux- but a relatively low percentage of 
rejection for cyclodextrin separation.
LYOPHILIZATION 
33
Lyophilization, or freeze drying, is a process in which 
the solvent (usually water) is: 
-first frozen and then 
-removed by sublimation 
in a vacuum environmental 
34
PRINCIPLES INVOLVED IN FREEZE 
DRYING 
 Water is removed from frozen state by sublimation 
 Drying is achieved by subjecting material to 
temperature and pressures below triple point. 
 The major factors that determine the phase which 
substance takes place depends on 
1. temperature 
2. Pressure 
35
If temperature is b/w sea level freeze 
point(320F/ 00 C) and the sea level B.P 
(2120F/1000C) the water takes a liquid form. 
If the temperature increases above 320F while 
keeping the pressure below 1 atm, the water is 
warm enough, but there is no enough pressure 
for a liquid to form. It become a gas 
36
PROTOCOL 
1. Prepare ice box (dry ice) 
2. Add chilled ethanol to reduce mist. 
3. Transfer samples into ice box. 
4. Remove cap and seal with parafilm. 
5. Puncture holes with syringe needles. 
6. Turn on lyophizer and close ballast. 
7. Wait for vaccum to reach <100 mT, and condenser 
temperature should be atleast -40˚c 
8. Load the sample. 
37
Continued … 
9. Open the valve 
10. Let it run for 3 hours at least or overnight 
11. After the run is complete, switch the valve to 
release vaccum 
12. Take out the samples 
13. Remove parafilm and replace with cap 
14. The sample is freeze dried 
38
Lyophilization cycle is divided in three phases: 
 An initial freezing process, carried out in such a way 
that: 
 The product exhibits the desired crystalline structure. 
 The product is frozen below its eutectic temperature. 
 A primary drying (sublimation) phase during which: 
 The partial pressure of the vapour surrounding the 
product must be lower than the pressure of the 
vapour from the ice, at the same temperature. 
 The energy supplied in the form of heat must remain 
lower than the product's eutectic temperature (the 
highest allowable product temperature during the 
conditions of sublimation.)
 A secondary drying aimed at eliminating the final 
traces of water which remain due to absorption, and 
where: 
 The partial pressure of the vapor rising from the 
product will be at its lowest levels. 
 At the completion of the process, the treated product 
will have retained its form, volume and original 
structure-as well as all its physical, chemical and 
biological properties. It can then be stored (provided 
packaging is effective to the reduction of moisture 
migration) for an almost indefinite period of time. As 
the product is porous, it can be re-dissolved by the 
simple addition of a proper solvent. 
40
Freeze drying 
 In planning for the long-duration Apollo missions, 
NASA conducted extensive research into space food. 
 Techniques developed in 1938 - Nestlé -freeze drying. 
In the United States 
 Action Products later commercialized this technique 
for other foods, concentrating on snack food 
resulting in products like Space ice cream. 
 The foods are cooked, quickly frozen, and then slowly 
heated in a vacuum chamber to remove the ice 
crystals formed by the freezing process.
 The final product retains 98% of its nutrition and 
weighs much less than before drying. 
 The ratio of weight before and after drying depends 
strongly on the particular food item but a typical 
freeze-dried weight is 20% of the original weight. 
 Today, one of the benefits of this advancement in 
food preservation includes simple nutritious meals 
available to handicapped and otherwise homebound 
senior adults unable to take advantage of existing 
meal programs. 
42
Applications of freeze-drying 
 Pharmaceutical and biotechnology 
-shelf life of the products 
-easily stored, shipped 
-to produce tablets or wafers 
 Food and agriculturally-based industries 
-freeze-dried ice cream 
-remains in good condition, longer than wet food 
-Instant coffee 
43
 Technological industry 
-In chemical synthesis -more stable, or easier to 
dissolve in water for subsequent use. 
-late-stage purification procedure-remove solvents, 
concentrating substances with low molecular weights 
-proteins, enzymes, microorganisms, and blood 
plasma 
 In bacteriology freeze-drying is used to conserve 
special strains. 
44
Other uses 
 Organizations -Document Conservation Laboratory - 
the United States National Archives and Records 
Administration (NARA) have done studies on freeze-drying 
as a recovery method of water-damaged books 
and documents. While recovery is possible, 
restoration quality depends on the material of the 
documents. If a document is made of a variety of 
materials, which have different absorption properties, 
expansion will occur at a non-uniform rate, which 
could lead to deformations. Water can also cause 
mold to grow or make inks bleed. In these cases, 
freeze-drying may not be an effective restoration 
method. 
 To restore water damaged materials, such as rare and 
valuable manuscripts. 
45
 Advanced ceramics processes sometimes use freeze-drying 
to create a formable powder from a sprayed 
slurry mist. Freeze-drying creates softer particles with 
a more homogeneous chemical composition than 
traditional hot spray drying, but it is also more 
expensive. 
 Freeze drying is also used for floral preservation. 
Wedding bouquet preservation has become very 
popular with brides who want to preserve their 
wedding day flowers 
 A new form of burial which previously freeze-dries the 
body with liquid nitrogen has been developed by the 
Swedish company Promessa Organic AB, which puts it 
forward as an environmentally friendly alternative to 
traditional casket and cremation burials.
ADVANTAGES 
 Thermolabile materials can be dried 
 It is porous and uniform. The reconstitution - easy. 
 Denaturation does not occur 
 Migration of salts and other solutes does not take place. 
 Loss of volatile material is less. 
 Moisture level can be kept as low as possible. 
 Sterility can be maintained
DISADVANTAGES 
 The process is very slow and uses complicated plant, which is very 
expensive. 
 It is not a general method of drying, but is limited to certain types of 
valuable products that cannot be dried by any other means. 
 The period of drying is high. Time cannot be shortened. 
 It is difficult to adopt the method for solutions containing non-aqueous 
solvents. 
 The product is prone to oxidation, due to high porosity and large 
surface area, therefore product should be packed in vacuum or using 
inert gas or in container.
49

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dialysis, ultrafiltration and lyophilization

  • 1. DIALYSIS, ULTRAFILTRATION AND LYOPHILIZATION 1 Done By: Sumayyah Muhammad Qasim
  • 3. 3
  • 4. PRINCIPLE Diffusion is the random, thermal movement of molecules in solution (Brownian motion) that leads to the net movement of molecules from an area of higher concentration to a lower concentration until equilibrium is reached. 4
  • 5. Dialysis Dialysis is an operation to separate dissolved molecules based on molecular weight. ◦ In practice, a biological sample is placed inside a tube of semi permeable membrane, and placed inside a much bigger container. Dialysis membrane Conentrated solution Buffer 5
  • 6. 1. Only small molecules diffuse through the collodion membrane. 2. At equilibrium, the concentration of small molecules is the same inside and outside the membrane. 3. Macromolecules remain in the bag.
  • 7. The only two variables in this method are: 1. The type of membrane (most common are cellophane & cellulose) 2. The size of pores or the molecular weight cut off. Only molecules or ions smaller than MWCO will move out of the dialysis bag. 7
  • 8. PROTOCOL 1. Load the sample into dialysis column 2. Place the column into dialysis buffer (1 X PBS) 3. Dialysis at 4˚c overnight (change dialysis buffer for 3-4 times) 4. Dialysis column with appropriate molecular weight cut off 5. Permeate smaller than MWCO(salt,ion) Retentate concentrated macromolecules (proteins) 6. Collect clarified sample in a new tube 8
  • 9. Applications and limitation of Dialysis 1. Removal of salts and low molecular weight compounds 2. Buffer exchange 3. Concentration of macromolecules 4. Purification of biotechnological products 5. Medical applications: kidney dialysis and Haemodialysis 9
  • 10. Daily Application  kidney -blood's toxins and waste products-  Kidney failure-release of nitrogenous containing waste products (urea and creatine) – azotemia -causes metabolic acidosis leading to illness  Solutes -potassium and calcium -Sodium Bicarbonate added to neutralize
  • 11. Advantage of dialysis 1. Dialysis is still in use today for it is very simple and is still the only way to deal with large-volume samples. 2. characterization of a candidate drug in serum binding assays or detailed study of antigen-antibody interactions 3. proves to be the most accurate method available. 4. inexpensive and easy to perform 11
  • 12. Disadvantage of dialysis Slow process several hours for completion, and thus, has been replaced by gel filtration for most applications. Other forms of dialysis includes flow-dialysis and pressure-dialysis 12
  • 13. Slide-A-Lyzer Dialysis Flasks (preformated dialyzer)  Thermo Scientific Slide-A-Lyzer Dialysis Flasks facilitate simple and effective removal of buffer salts and small contaminants from proteins and other macromolecules  Volume upto 250 ml in 8 to 24 hours  Molecular -weight cut off 2K, 3.5K, 10K and 20K  Maximum sample recovery and sample purity  The dialysis flasks are available in distinct colors, corresponding to the pore size (MWCO) of the dialysis membrane: Purple (20,000 daltons), Orange (10,000 daltons), Pink (3500 daltons), and Blue (2000 daltons).
  • 14. Diagram of Slide-A-Lyzer Dialysis Flasks 14
  • 15. Thermo Scientific Slide-A-Lyzer Dialysis Flasks make sample loading and recovery easy. Attach supplied float-ring and hydrate membrane for 2 minutes. Pour sample into device. Remove air and cap. Dialyze for 8 hours to overnight (replace buffer after 2 and 5 hours). Pour out sample to recover.
  • 16. Highlights:  Easy to use – Simply pipette or pour sample into flask and begin dialysis  Fast dialysis – flat flask chamber with two membranes provides high surface-area to volume ratio, enabling dialysis of a 250mL sample in 8 hours to overnight  High recovery – rectangular flask design maximizes recovery of entire sample volume via opening at top of flask  Multiple molecular-weight cut offs – select the membrane MWCO that best suits your sample’s molecular weight  Color-coded frames – easily identify membrane pore size (MWCO) based on the frame color 16
  • 17. ARTICLE Separation characteristics of dialysis membranes Molecular weight cut-off (MWCO) specifications and rates of buffer exchange with Slide-A-Lyzer Dialysis Devices and Snakeskin Dialysis Tubing Ph.D Paul Haney ;B.S Katherine Herting ;M.S Suzanne Smith, April 18, 2013 17
  • 18. Figure: How dialysis membranes work. A dialysis membrane is a semi-permeable film (usually a sheet of regenerated cellulose) containing various sized pores. Molecules larger than the pores cannot pass through the membrane but small molecules can do so freely. In this manner, dialysis may be used to perform purification or buffer exchange for samples containing macromolecules. 18
  • 20. Definition: Ultrafiltration  Operates according to principle of diffusion under pressure  Solutes and water are extracted  Retains macromolecules i.e. Insulin  Serves two purposes:  Purification  Concenration  Differs from dialysis: dialysis are generally used for simply purification purposes
  • 21.  Ultrafiltration concentrates a protein solution using selective permeable membranes. The function of the membrane is to let the water and small molecules pass through while retaining the protein. The solution is forced against the membrane by mechanical pump, gas pressure, or centrifugation 21
  • 22. PRINCIPLE  It uses a pressure induced separation of solutes from a solvent through a semi permeable membrane. The relationship between the applied pressure on the solution to be separated and the flux through the membrane is most commonly described by the Darcy equation:  22
  • 23. Darcy equation  J=TMP/μRt  J is the flux (flow rate per membrane area),  TMP is the transmembrane pressure (pressure difference between feed and permeate stream),  μ is solvent viscosity  Rt is the total resistance (sum of membrane and fouling resistance)
  • 24. Operational Setup Batch, Semi-Batch Operation Series Operation 24 -Largest tank volume and membrane area required. -Conversion per pass is low, but with multiple passes, virtually any concentration can be achieved -Fresh medium continually added to feed tank -Continual re-pressurization required
  • 25. Membrane Options Polyethersulfone (Polymeric) Regenerated Cellulose Ceramic 25 Excellent hydrolytic stability- High flux, high retention- Wide range of operating pH- Durable and thus - economically efficient -Expensive -Susceptible to fouling and deformation -Good flux and retention -Comparatively fragile -Narrow operating pH range -Lower flux than polymer membranes
  • 26. Membrane Modules Spiral Wound -Cannot produce turbulent flow with the flow rates at which we are operating -Small footprint- 5 – 25 mm with lengths from 0.6 - 6.4 Cassette -Produces turbulent flow for better medium-membrane communication. -Small footprint -Large membrane surface area Hollow Tube - High packing density -Susceptible to structural deformation
  • 27. Cassette module Hollow fibre moduke Spiral wound module
  • 28. Applications  Drinking water-used for the removal of particulates and macromolecules from raw water to produce potable water.  Protein concentrate -dairy industry- processing of cheese whey to obtain whey protein concentrate (WPC) and lactose-rich permeate . - more energy efficient - consistent product quality, 35-80% protein product depending on operating conditions -Do not denature proteins as they use moderate operating conditions
  • 29.  Other Applications  Filtration of effluent from paper pulp mill  Cheese manufacture, see ultrafiltered milk  Removal of pathogens from milk  Process and waste water treatment  Enzyme recovery  Fruit juice concentration and clarification  Dialysis and other blood treatments  Desalting and solvent-exchange of proteins (via diafiltration)  Laboratory grade manufacturing
  • 31. Study on the effect of polymer concentration on hollow fiber ultrafiltration membrane performance and morphology M. I. Mustaffar, A. F. Ismail, R. M. Illias Membrane Research Unit, Faculty of Chemical & Natural Resources Engineering, University Teknologi Malaysia, Locked Bag 791, 80990 Johor Bahru, Malaysia  Fabricated  External coagulant –Tap water  Bore fluid- mixture of potassium acetate and water (20/80 wt.%)
  • 32.  Three newly developed polymer solution were formulated by using turbidimetric titration method with varying polymer concentration in the range of 18-22 wt.%  Experimental results -the flux of the hollow fiber ultrafiltration membranes decreases while the rejection for particular solute increases with an increase in polymer concentration. -outer skin layer –thicker-denser-increasing polymer concentration –too slow flux-rejection of cyclodextrin -spinning asymmetric hollow fiber membranes -dilute polymer solution- thin and porous skin layer- leading high value of flux- but a relatively low percentage of rejection for cyclodextrin separation.
  • 34. Lyophilization, or freeze drying, is a process in which the solvent (usually water) is: -first frozen and then -removed by sublimation in a vacuum environmental 34
  • 35. PRINCIPLES INVOLVED IN FREEZE DRYING  Water is removed from frozen state by sublimation  Drying is achieved by subjecting material to temperature and pressures below triple point.  The major factors that determine the phase which substance takes place depends on 1. temperature 2. Pressure 35
  • 36. If temperature is b/w sea level freeze point(320F/ 00 C) and the sea level B.P (2120F/1000C) the water takes a liquid form. If the temperature increases above 320F while keeping the pressure below 1 atm, the water is warm enough, but there is no enough pressure for a liquid to form. It become a gas 36
  • 37. PROTOCOL 1. Prepare ice box (dry ice) 2. Add chilled ethanol to reduce mist. 3. Transfer samples into ice box. 4. Remove cap and seal with parafilm. 5. Puncture holes with syringe needles. 6. Turn on lyophizer and close ballast. 7. Wait for vaccum to reach <100 mT, and condenser temperature should be atleast -40˚c 8. Load the sample. 37
  • 38. Continued … 9. Open the valve 10. Let it run for 3 hours at least or overnight 11. After the run is complete, switch the valve to release vaccum 12. Take out the samples 13. Remove parafilm and replace with cap 14. The sample is freeze dried 38
  • 39. Lyophilization cycle is divided in three phases:  An initial freezing process, carried out in such a way that:  The product exhibits the desired crystalline structure.  The product is frozen below its eutectic temperature.  A primary drying (sublimation) phase during which:  The partial pressure of the vapour surrounding the product must be lower than the pressure of the vapour from the ice, at the same temperature.  The energy supplied in the form of heat must remain lower than the product's eutectic temperature (the highest allowable product temperature during the conditions of sublimation.)
  • 40.  A secondary drying aimed at eliminating the final traces of water which remain due to absorption, and where:  The partial pressure of the vapor rising from the product will be at its lowest levels.  At the completion of the process, the treated product will have retained its form, volume and original structure-as well as all its physical, chemical and biological properties. It can then be stored (provided packaging is effective to the reduction of moisture migration) for an almost indefinite period of time. As the product is porous, it can be re-dissolved by the simple addition of a proper solvent. 40
  • 41. Freeze drying  In planning for the long-duration Apollo missions, NASA conducted extensive research into space food.  Techniques developed in 1938 - Nestlé -freeze drying. In the United States  Action Products later commercialized this technique for other foods, concentrating on snack food resulting in products like Space ice cream.  The foods are cooked, quickly frozen, and then slowly heated in a vacuum chamber to remove the ice crystals formed by the freezing process.
  • 42.  The final product retains 98% of its nutrition and weighs much less than before drying.  The ratio of weight before and after drying depends strongly on the particular food item but a typical freeze-dried weight is 20% of the original weight.  Today, one of the benefits of this advancement in food preservation includes simple nutritious meals available to handicapped and otherwise homebound senior adults unable to take advantage of existing meal programs. 42
  • 43. Applications of freeze-drying  Pharmaceutical and biotechnology -shelf life of the products -easily stored, shipped -to produce tablets or wafers  Food and agriculturally-based industries -freeze-dried ice cream -remains in good condition, longer than wet food -Instant coffee 43
  • 44.  Technological industry -In chemical synthesis -more stable, or easier to dissolve in water for subsequent use. -late-stage purification procedure-remove solvents, concentrating substances with low molecular weights -proteins, enzymes, microorganisms, and blood plasma  In bacteriology freeze-drying is used to conserve special strains. 44
  • 45. Other uses  Organizations -Document Conservation Laboratory - the United States National Archives and Records Administration (NARA) have done studies on freeze-drying as a recovery method of water-damaged books and documents. While recovery is possible, restoration quality depends on the material of the documents. If a document is made of a variety of materials, which have different absorption properties, expansion will occur at a non-uniform rate, which could lead to deformations. Water can also cause mold to grow or make inks bleed. In these cases, freeze-drying may not be an effective restoration method.  To restore water damaged materials, such as rare and valuable manuscripts. 45
  • 46.  Advanced ceramics processes sometimes use freeze-drying to create a formable powder from a sprayed slurry mist. Freeze-drying creates softer particles with a more homogeneous chemical composition than traditional hot spray drying, but it is also more expensive.  Freeze drying is also used for floral preservation. Wedding bouquet preservation has become very popular with brides who want to preserve their wedding day flowers  A new form of burial which previously freeze-dries the body with liquid nitrogen has been developed by the Swedish company Promessa Organic AB, which puts it forward as an environmentally friendly alternative to traditional casket and cremation burials.
  • 47. ADVANTAGES  Thermolabile materials can be dried  It is porous and uniform. The reconstitution - easy.  Denaturation does not occur  Migration of salts and other solutes does not take place.  Loss of volatile material is less.  Moisture level can be kept as low as possible.  Sterility can be maintained
  • 48. DISADVANTAGES  The process is very slow and uses complicated plant, which is very expensive.  It is not a general method of drying, but is limited to certain types of valuable products that cannot be dried by any other means.  The period of drying is high. Time cannot be shortened.  It is difficult to adopt the method for solutions containing non-aqueous solvents.  The product is prone to oxidation, due to high porosity and large surface area, therefore product should be packed in vacuum or using inert gas or in container.
  • 49. 49