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Processing Of Waste By-products And Food Safety Standards
(FPO Specification )
Seminar Incharge,
Dr. PRABHAKAR SINGH
Professor and Head
Department Of Fruit Science
CoA, IGKV Raipur
1
Presented By,
AMAN DOHRE
M.Sc.(Hort.) 1st year 2nd sem
Department of Fruit Science
CoA, IGKV Raipur
COURSE NO :- FSC-591
CREDIT HOURS :- 1(0+1)
MASTER’S SEMINAR
ON
2
TABEL OF CONTENTS
01 Introduction
02
Possible products
made from fruit
waste
03 Main Fruit Crops
(Apple, Banana, Mango, Jamun, Citrus,
Apricot, Papaya, Jackfruit, pineapple,
Coconut, Areca nut, Tamrind)
04 The Food Safety And
Standards Act, 2006
05 Fruit product order (FPO) 1955
and Specification
06 Case Study
07 References
What is Waste ?
Waste is any substance discarded
after primary use, or is worthless,
defective and of no use.
3
What is by product?
A byproduct is a joint product
which have relatively minor
economic value.
INTRODUCTION
“
Management of by-product
During the canning of fruits and the prepration
of juices, jam, jelly etc large quantity of waste
material are left over, and these have to be
utilized for the manufacture of different
products .
The waste can be successfully utilized by
setting up a by-product.”
4
Possible products made from fruit waste
Candied peel
 Peel of citrus fruit
(orange,lemon,grape fruit)
 Can be candied for use
either in backed goods or as
a snack food.
 In addition shreds of peel
are used in prepration of
jams and jellies.
5
Oil
 The stones of some fruits
(eg. Mango,apricot,peach)
contain appreciable
quantities of oil or fat.
 Palm kernel oil is well
established as both a
cooking and indusial oil.
 This is grilled agent
used in jams and
some sweets found
to a greater or lesser
extent in most fruits.
 Commercially
pectin is extracted
from citrus peel and
apple
 Some other tropical
fruits contain high
levels of pectin
(eg - passion fruit)
Pectin Reformed fruit pieces
 Fruit pulp can be recover and
formed into synthetic fruit
pices
 It is simple process but the
demand for this product is not
likely to be high .
6
Enzymes
 Commercially three most
important enzymes from
fruit waste
 Papin ( from papaya)
 Bromelain ( from
pineapple)
 Ficin ( from figs)
 Each is a protein
degrading enzyme used
in such application as
washing powder.
Wine/vinegar
 Although these products
should be prepared from fresh
high quality fruit juices in
order to obtain high quality
products.
 Solid waste should be
shredded and then boiled for
20-30 minutes to extract the
sugar from the fruit and the
sterilize the liquid.
7
BIG
CONCEPT
Bring the attention of your audience over
a key concept using icons or illustrations
8
APPLE
Apple Pomace
Apple pomace is the processing
waste generated after apple
juice manufacturing and
represents up to 30% of the
Original fruit.
This solid residue consists of a
complex mixture of peel, core,
seed, calyx, stem, and soft
tissue.
9
NUTRIENT VALUE IN APPLE POMACE
10
SN. NUTRIENT VALUE
1 Carbohydrate 9.5-22%
2 Proteins 4.0%
3. Dry matter 26.4%
4 Sugars 3.6%
5 Cellulose 6.8%
6 Ash 0.38%
7 Calcium 8.7 mg/100g
8 Acid 0.42%
9 Moisture 85%
11
Food products Prepared from Apple Pomace
Pomace Jam And Sauce Citric Acid Apple Pomace Powder
Pomace Papad
Apple cake
Maps
our office
12 BANANA
13
Produts made from Banana waste
Banana Fiber
 As a very good replacement for wood pulp in paper
industry.
 Banana fiber is extensively used as blending material in
textile industry in countries like Philippines, Malaysia,
Japan and Korea.
 It can be easily blended with other fibers such as jute and
mustard being natural fibers.
 Therefore lots of industrial products made from banana
fiber like gunny bags, door mats, carpets, yarn, ropes, geo-
textiles, luggage carriers and interior decorative crafts
paper, tissue paper, paper bag, etc.
14
Banana Peel Powder
It is a natural organic source of potassium, which
moves water and nutrients between the cells of the
plant.
Banana Leaves
 Most common use is serving plate
in south India.
 Banana leaf has a rich source of
polyphenols which may act against
cancer cells.
 The juice of banana leaves might
overcome the symptoms of heat or
sunstroke.
 It may be used as a food wrapper for
steaming fish and other dishes.
15
Despite being a fruit, the
banana flower is often cooked
like a vegetable.
For example, in Sri Lanka
Banana flower can also be
steeped as a tea and taken as a
nutritional supplement.
Banana Flower
89,526,124
Whoa! That’s a big number, aren’t you proud?
16
17
 Mango peel is an important by-product in the mango
processing industry. it contributes 15-20% of the total
weight of the fruit. Recent research also shows
that lactic acid can be produced from mango peels.
 Mango peels are now widely used in the
pharmaceutical industry for creating herbal extracts and
for R&D purposes.
 Mango peel powder will be a great antioxidant source.
This will contribute a great value addition to the mango
fruit.
The Important by-products of Mango
Mango Seeds
 Mango waste seeds are high in
bioactive compounds such as
carotenoids, polyphenols and
dietary fibers.
 The byproducts of wastes
during mango processing are
used to manufacture animal
feeds and floor. This increases
the value of fruit, there by
reducing wastage.
Mango Peel
Mango leather
18
 The Netherlands based company manufactures mango leather from
the waste of mango. This product often referred to as vegan leather.
It is made from waste and spoiled mangoes. This adds value to the
economy, reduces waste, and creates an environment-friendly
product.
 Research and ideas are also being carried out in india to produce
mango leather. Since India is the largest producer of mangoes, we
are rich in raw materials. Technical know how could create A lot of
opportunities and play A role in improving the GDP.
 We can do it with over riped ,disease, pest affected mango.
JAMUN
19
20
Jamun seed powder
 Manage Diabetes
 Boosts Stomach Health
 Helps Regulate Blood Pressure
 Boost Immunity
 Weight Loss
Benefits of Jamun seed
powder
21
JAMUN POWDER FORTIFIED
BISCUITS
 Jamun is consider as having certain vital
nutrients and properties which make the
gastro intestinal tract function. it is excellent
for the diabetic and heart patient.
 Jamun seed powder is good sources of
vitamins C and B complex (B1, B2, B3, &
B6) as well as dietary fibre, potassium, and
iron.
 They are low in fat and cholesterol.
You can insert graphs from Excel or Google Sheets
22
4000
3000
2000
1000
0
CITRUS
23
Citrus peel pectin is used as a
gelling agent for the
production of jellies and jams.
(Rapisarda & Romeo, et.al 2021)
Citrus Peel Citrus seeds oil
Citrus seed oil is extracted from the seeds of citrus.
Essential oils are aromatic liquids that contain an
assembly of volatile compounds, generally found in
oil of citrus peels and cuticle.
(El Asbahani et al., 2015).
Essential oil extracted from citrus peels is used as
flavors and fragrances (Berk,et al 2016).
Citrus fruits would help to maintain your body and
your health in several terms. As orange seeds are good
for face, hair and most important for health.
24
Citrus peel powder
Lemon peel is the outermost layer of the lemon. It’s a
rich source of nutrients, including vitamin C, calcium, magnesium,
and potassium.
Lemon peels have numerous health benefits
Anti-inflammatory, anti-cancer, antibacterial, antioxidant, and
detoxifying.
Here are 9 potential benefits and uses of lemon peel.
 High nutritional value.
 Support health.
 High in antioxidants.
 Have antimicrobial and antifungal properties.
 Boost your immune system.
 Promote heart health.
 Have anticancer properties.
25
APRICOT
26
Apricot Kernel Powder
 Apricot kernel is the seed found inside the apricot pit.
 Amygdaline from apricot kernel and a semi-synthetic form
amygdaline known as laetrile were once marketed to fight
cancer, but research has shown that they don't help.
 Using exfoliating balms and lotions with apricot powder
 Apricot seeds are rich in fiber, which supports digestive
health.
 Zinc in apricot seeds may support vision and eye health.
 Vitamin B17 may support liver health and boost immune
system defense.
 Omega-3 fatty acids found in apricot seeds may support
mental health.
 Calcium found in apricot seeds are essential to bone health.
27
Desktop
project
Show and explain
your web, app or
software projects
using these gadget
templates.
PAPAYA
Papaya seed oil
 The papaya seed oil
was extracted from the
seed flour with
Hexane.
 The mixture was
agitated at 600 RPM
for 30 min, at room
temperature.
28
Papaya Peel Powder
• Papaya peel contains an enzyme called
papain, which can provide skin
radiance and exfoliates dead skin cells.
• Papaya peels can give your face A
natural glow.
 Papaya seed oil contains fatty acids,
such as oleic acid and linoleic acid,
that work as anti-inflammatory
agents, helping reduce redness and
irritation on the complexion.
29
JACKFRUIT
Non-edibal waste
• Jackfruit peel
Central core or axis of jackfruit - prepared a
meal from the jackfruit central core and found
carbohydrate (20.5%), crude protein (10.6%),
and crude fibre (15.9%) are the principal
proximate compositions.
[Subburamu et al. (1992)]
Utilization of Non-edible Wastes
• Animal feed
Recommended the jackfruit peel as a valuable raw
material for the cattle feed.
[ Subburamu et al. (1992)]
CARBOHYDRATE 24%
PROTIN 8.7%
FIBER 17.3%
Extracted bio-oil from the jackfruit peel waste by
pyrolysis process in a fixed bed reactor and investigated the
extracted oil. After pyrolysis in a range of high temperatures
(400-700 degree celcius). they found that the peel contains high
amount of volatile compounds which indicates this biomass as
a suitable precursor for bio-oil production. Low sulfer (0.03%)
and nitrogen (0.61%) contents were the strong indication to be
environmental friendly bio-oil. Soetardji et al. (2014)
Explored jackfruit peel for pectin content using different organic acids and
mineral. They introduced a new method, ULTRASONIC MICROWAVE ASSISTED
EXTRACTION (UMAE), for extracting pectin and compared its performance with a
conventional heating method. The UMAE method showed superior performance in
extracting pectin in the optimum conditions such as extraction temperature 86 °C,
extraction time 29 min,
Xu et al. (2018)
Bio-fuel
Extraction of pectin
32
Edibale waste
Extraction of oil from jackfruit seeds
The extraction of oil from jackfruit seeds by a
traditional milling process. About 6kg of the
seeds was obtained to extract 2 liters of oil.
Babu (2017)
Processing of jackfruit seeds into flour
The jackfruit seeds can be processed into flour by using different
processing methods such as autoclaved, dried, roasted, boiled and
germinated .
(Eke et al., 2014)
Products Made From Jackfruit Seed Flour
Bread Biscuit / cookies Cake
Noodles Chapatti
34
1 3 5
6
4
2
Blue is the colour of the
clear sky and the deep sea
Red is the colour of danger
and courage
Black is the color of ebony
and of outer space
Yellow is the color of gold,
butter and ripe lemons
White is the color of milk
and fresh snow
Blue is the colour of the
clear sky and the deep sea
Roadmap
PINEAPPLE
35
Production of Bromelain
The proteolytic enzyme
bromelin was formerly
derived from pineapple juice
now it is gained from the
mature plant stem salvaged
when fields being cleared.
The yeild from 167 kg of
stern juice is 3.6 kg of
bromelian
Production of Ethanol
Pineapple waste can be further
metabolized to produce ethanol.
Saccharomyces cerevisiae and
Zymomonas mobilis are some
examples of the
microorganisms used at
industrial scale for this purpose.
However, due to the low
availability of fermentable
sugars, pretreatment step using
enzymes (cellulase,
hemicellulase) is necessary.
Both organisms were capable of
producing about 8% ethanol
from pineapple waste in 48h
after pretreatment with
enzymes.
(Ban-Kof and Han 1990)
Pyroligneous
Acid Production
They can be used as a
source of fuel, as bio-oil, in
the production of other
high-value-added products,
and as sterilizing agents
and deodorizers.
They have antimicrobial
and antioxidant properties
and contain other high-
value-added products.
(Rabiu and Zakaria 2016).
36 COCONUT
37
Coconut Shell Powder
It is manufactured from
matured coconut shells.
The manufacture of
coconut shell powder is not
an organized industry in
india. The product finds
extensive use in plywood
and laminated board
industry as a phenolic
extruder and as a filler in
synthetic resin glues,
mosquito coils and
agarbathis.
Coconut Shell Charcoal
Coconut shell
charcoal is an
important product
obtain from coconut
shell. It is used
widely as domestic
and indrusdrial fuel.
It is also by black
mist. Shell charcoal
is also used to
produce activated
carbon.
38
Coir pith (Cocopeat)
Coir pith a waste product
obtained during the extraction
of coir fiber from husk is very
light.
High hygroscopic
Used as a soil conditioner,
surface mulching.
Organic manure for indoor
plant as well as for horticulture
crop.
Coconut timber
One of the primary
uses of coconut timber
is for building
construction, coconut
timber is suitable for
housing component
like toys, doors,
window frames.
39
Natural Indian Coir products
1. Bristte fiber 5.
Beach Creel
Mats
2. Retted fiber 6.
Powerloom
Creel Mats
3. Unretted fiber 7.
welcome Creel
Mats
4.
Bobbins And
Export Hanks
8. Fibre Mats
Source :- coirboard.gov.in
40
9 Rod Mats 13 Rope Mats
10 Carnatic
Mats
14 Four Treadle
Weave
11 Mesh Mats 15 Cricket Pitch
Matting
12 Gymnasia
mats
16 Multishaft
Matting
Source :- coirboard.gov.in
41
17 Matting Rugs 21 Coir Pth
18 Non Woven
Products
22 Garden
Articles
19 Non Woven
Mats
23 Coir Rope
20 Geo Textiles
Garden Mats
24 Coir Ply
Articles
Source :- coirboard.gov.in
42
ARECANUT
43
Areca nut
tannins obtain
as a byproduct
It is used for
making black
writing ink,
adhesive in
plywood
manufacturing
and even as
food colour.
Tannins Areca husk
Husk constitute 60-
80% of total weight
of fresh nut.
Plastic boards, brown
warpping paper, hard
boards are prepared
from husk.
Fats
Nuts contains
8-12% fats,
which is rich in
myristic acid
It is substitute
for vanaspati
in prepration
of sweet and
biscuits
44
TAMRIND
45
Dyes like methylene blue and amaranth are used
extensively in industries like textile, paper and
leather. The disposal of their wastes into the
environment can be extremely undesirable.
Tamarind pod shells is an effective absorbent
for the removal of methylene blue and amaranth
dyes from aqueous solutions (Ahalya et al.
2012).
Tamarind pod shell can be used as an alternative
low cost absorbent for removal of Ni (II) & Cr
(VI) ions in remediation of waste water
(Pandharipande et al., 2013).
Tamarind pod shell
Tamarind fruit contains 30% shell
by weight; a
healthy tree can yield 45-150 kg
of shell. Tamarind shell
can be used as biomass material
for manufacturing of
Briquettes. Tamarind shell
contains calorific value is 16.3
MJ/kg with 99% combustion
efficiency.
As Fuel As Absorbent
46
Tamarind seed powder
In market tamarind powder is available as Tamarind seed
kernel powder (TKP).The tamarind seed Comprises mainly
gum which possesses viscous Characteristics and being
capable of forming gel, in addition it can be used as an
adhesive in Paper industry (Prabhu et al., 2011).
The tamarind seed powder is also used in vegetable and
food processing industries to a great extent. Tamarind
xyloglucan, commonly known as “tamarind gum” is used
for
Thickening, stabilizing and gelling in food (Gupta et al.,
1988).
47
Tamarind seed contains 7% -
9% oil, color is in golden
yellow. The amber oil
extracted from tamarind seeds
is also used as an illuminant
and varnishing agent
(El-Sidding et al., 2006).
Tamarind seed oil
48
The
Food Safety
And
Standards
Act, 2006
(ACT NO. 34 of 2006, Date 23 Aug 2006)
49
An Act to consolidate the laws relating to
food and to establish the Food Safety and Standards
Authority of India for laying down science based
standards for articles of food and to regulate their
manufacture, storage, distribution, sale and import,
to ensure availability of safe food for human
consumption.
 Framing of Regulations to lay down the Standards and guidelines in
relation to articles of food and specifying appropriate system of
enforcing various standards.
 Laying down mechanisms and guidelines for accreditation of
certification bodies engaged in certification of food safety management
system for food businesses.
 Laying down procedure and guidelines for accreditation of
laboratories and notification of the accredited laboratories.
 To provide scientific advice and technical support to Central
Government and State Governments in the matters of framing the policy
and rules in areas which have a direct or indirect bearing of food safety
and nutrition.
Functions
 Collect and collate data regarding food consumption, incidence and
prevalence of biological risk, contaminants in food, residues of various,
contaminants in foods products, identification of emerging risks and
introduction of rapid alert system.
 Creating an information network across the country so that the public,
consumers, Panchayats etc receive rapid, reliable and objective
information about food safety and issues of concern.
 Provide training programmes for persons who are involved or intend
to get involved in food businesses.
 Contribute to the development of international technical standards
for food, sanitary and phyto-sanitary standards.
 Promote general awareness about food safety and food standards.
Functions contd…
Registration FLRS (Food Licensing and Registration system)
Licensing
Eligibility criteria
1. State License- Food Businesses with Annual Turnover between 12 lakhs and 20 crores. All
grain, cereal and pulses milling units irrespective of turnover.
2. Central License- Food Businesses with Annual Turnover more than 20 crores. Operating
business in two or more States.
< 12 lakhs
> 12 lakhs
Licensing
Labelling
FSSAI under the Ministry of Health and Family Welfare
The Office of Legal Metrology under the Ministry of Consumer Affairs, Food and
Public Distribution
The Department of Commerce under the Ministry of Commerce and Industries
(MOCI)
56
Fruit product order (FPO) 1955
 FPO act is formed in 1955 .
 The fruit and vegetable processing sector is regulated bt the FPO 1955
which is administrated by the department of food processing industries.
 It comes under section 3 of essential commodity act 1955.
 It is mandatory for all manufactures of fruit & vegetable products.
Objective of FPO
 To provide healthy, safe, pure and nutritious foods.
 To maintain health security in the country.
 Clean product.
 Natural quality product.
 Avoid adulteration.
57
FRUIT PRODUCT ORDER - 1955 (Specification)
PRODUCT
NAME
IMAGE Fruit Pulp TSS Citric Acid Preservative
Jam 45% 65% 5 g 40 ppm of SO2
Jelly 45% 65% 2 g 40 ppm of SO2
Marmalade 45 % 65 % 2 g
40 ppm of SO2 or
Shreds-62g/lit
Preserve 55 % 70 % 1-1.5 % -----------
PRODUCT SPECIFICATION
www.agritech.tnau.ac.in
58
PRODUCT
NAME
IMAGE Fruit Pulp TSS Citric Acid Preservative
Candy 55 % 75 % 1-1.5%
Synthetic
Beverages
70-75 %
7.5 g
Acidity 1 %
Squash Juice – 25 % 45 % Acidity – 1%
350 ppm of
SO2 (or)
600 ppm of
benzoic acid
Cordial
Juice – 25 %
30 %
Acidity 1 % 350 ppm of
SO2
PRODUCT SPECIFICATION
www.agritech.tnau.ac.in
59
PRODUCT
NAME
IMAGE Fruit Pulp TSS Citric Acid Preservative
Ready to serve
beverages
(RTS)
Juice -10% 10 %
Acidity – 0.2-
0.3%
70 ppm of SO2
Sauce /
Ketchup
25 % 25 %
70 ppm of SO2
Pickle
Drained
weight -60%
Sodium
chloride -12%
Acidity - 1.2%
Preservative -
100 ppm of
SO2
Chutney 50 %
Preservative-
100 ppm of
SO2 (or)
250 ppm of
benzoic acid
PRODUCT SPECIFICATION
www.agritech.tnau.ac.in
60
CASE STUDY-01
Studies On Sensory And Nutritional Quality Of Cookies Prepared With Jamun Powder
Bakery industry is one of the largest sector in
the food industry in India.
Cookies are palatable and provide an
excellent source of fat, carbohydrates, protein,
minerals and vitamins. Cookies are a great
source of nutrients, flavour, convenience and
mobility.
Jamun (Syzgium cumini.) is an ancient
medicinal plant with an illustrious medical
history.
It is the most valued plants in Ayurveda and
is commonly used in Indian traditional health
care systems.
Required Material
1. Refined Wheat Flour
2. Sugar
3. Vanaspati Ghee (Dalda)
4. Sodium Bicarbonate
5. Ammonium Bicarbonate
61
Results and Discussion
The results of sensory evaluation of jamun cookies for colour and appearance, texture, flavour, taste and overall
acceptability.
The treatment T2 acquired higher scores for its colour and appearance (8.8), texture (8.8), taste (8.9), flavour (8.9) and
overall acceptability (8.9) when compared with control and other treatments.
Cookies prepared by incorporating 4 per cent jamun powder with 96 per cent maida were selected on basis of sensory
quality.
Maida and Jamun powder incorporated cookies provides a healthy option for the health conscious consumers in bakery
sector with enhanced dietary fibre, protein, carbohydrates, fat. Cookies at 96% maida flour and 4% Jamun powder
incorporation recorded higher acceptability as compared to control (100% maida) cookies. Cookies incorporated with
tulsi powder have the potentional to satisfy the consumer demands for nutritionally rich food product.
( Katte et al. 2021 )
62
CASE STUDY-02
PROCESSING AND BY-PRODUCT UTILIZATION OF JACKFRUIT FOR THE
DEVELOPMENT OF VALUE ADDED PRODUCT AND THEIR QUALITY
EVALUATION
63
RESULT
The maximum value for overall acceptability score was recorded (8.66) with the
treatment T1 followed by T2 the minimum mean score was recorded (7.68) with the
treatment T12. After 60 to 90 days stage, similar trend was observed.
64
CONCLUSION
In conclusion, we can state that the large amounts of wastes generated by fruit processing industry
represent a great origin of bioactive compounds having significant potential benefits for various
applications in several industries.
These by-products contain high fibres, polyphenols, lipids and proteins as described in this review,
which makes them a considerable source of food additives.
The latter could be integrated in several food industry sections like bakery products, biscuits, and
cakes.
Nevertheless, several fruits by-products have been reported to exhibit potential good effect on the
intestinal function. Treatment with dietary fibers, polyphenols or anthocyanins from several fruit by-
products showed a significant effect on the improvement of gut health and the treatment of gastric
disorders.
65
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Methods.
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66
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12. Yadav, Anuj & Kumari, Rewa & Yadav, Ashwani & Aman , J & Kumar, Rajendra. (2016).
Utilization For By Products Of Banana -A Review. 9. 1434-1437.
13. http:// www.agritech.tnau.ac.in/postharvest/fpo_spec.html
14. https:// www. fssai.gov.in/
15. http://ecoursesonline.iasri.res.in/mod/page/view.php?id=126248
16. Srinivasarao, Arudra and Kumar, A.. (2015). Tamarind seed processing and by-products. Agricultural
Engineering International : The CIGR e-journal. 17. 200-204.
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Processing Of Waste By-products And Food Safety Standards (FPO Specification)

  • 1. Processing Of Waste By-products And Food Safety Standards (FPO Specification ) Seminar Incharge, Dr. PRABHAKAR SINGH Professor and Head Department Of Fruit Science CoA, IGKV Raipur 1 Presented By, AMAN DOHRE M.Sc.(Hort.) 1st year 2nd sem Department of Fruit Science CoA, IGKV Raipur COURSE NO :- FSC-591 CREDIT HOURS :- 1(0+1) MASTER’S SEMINAR ON
  • 2. 2 TABEL OF CONTENTS 01 Introduction 02 Possible products made from fruit waste 03 Main Fruit Crops (Apple, Banana, Mango, Jamun, Citrus, Apricot, Papaya, Jackfruit, pineapple, Coconut, Areca nut, Tamrind) 04 The Food Safety And Standards Act, 2006 05 Fruit product order (FPO) 1955 and Specification 06 Case Study 07 References
  • 3. What is Waste ? Waste is any substance discarded after primary use, or is worthless, defective and of no use. 3 What is by product? A byproduct is a joint product which have relatively minor economic value. INTRODUCTION
  • 4. “ Management of by-product During the canning of fruits and the prepration of juices, jam, jelly etc large quantity of waste material are left over, and these have to be utilized for the manufacture of different products . The waste can be successfully utilized by setting up a by-product.” 4
  • 5. Possible products made from fruit waste Candied peel  Peel of citrus fruit (orange,lemon,grape fruit)  Can be candied for use either in backed goods or as a snack food.  In addition shreds of peel are used in prepration of jams and jellies. 5 Oil  The stones of some fruits (eg. Mango,apricot,peach) contain appreciable quantities of oil or fat.  Palm kernel oil is well established as both a cooking and indusial oil.
  • 6.  This is grilled agent used in jams and some sweets found to a greater or lesser extent in most fruits.  Commercially pectin is extracted from citrus peel and apple  Some other tropical fruits contain high levels of pectin (eg - passion fruit) Pectin Reformed fruit pieces  Fruit pulp can be recover and formed into synthetic fruit pices  It is simple process but the demand for this product is not likely to be high . 6
  • 7. Enzymes  Commercially three most important enzymes from fruit waste  Papin ( from papaya)  Bromelain ( from pineapple)  Ficin ( from figs)  Each is a protein degrading enzyme used in such application as washing powder. Wine/vinegar  Although these products should be prepared from fresh high quality fruit juices in order to obtain high quality products.  Solid waste should be shredded and then boiled for 20-30 minutes to extract the sugar from the fruit and the sterilize the liquid. 7
  • 8. BIG CONCEPT Bring the attention of your audience over a key concept using icons or illustrations 8 APPLE
  • 9. Apple Pomace Apple pomace is the processing waste generated after apple juice manufacturing and represents up to 30% of the Original fruit. This solid residue consists of a complex mixture of peel, core, seed, calyx, stem, and soft tissue. 9
  • 10. NUTRIENT VALUE IN APPLE POMACE 10 SN. NUTRIENT VALUE 1 Carbohydrate 9.5-22% 2 Proteins 4.0% 3. Dry matter 26.4% 4 Sugars 3.6% 5 Cellulose 6.8% 6 Ash 0.38% 7 Calcium 8.7 mg/100g 8 Acid 0.42% 9 Moisture 85%
  • 11. 11 Food products Prepared from Apple Pomace Pomace Jam And Sauce Citric Acid Apple Pomace Powder Pomace Papad Apple cake
  • 13. 13 Produts made from Banana waste Banana Fiber  As a very good replacement for wood pulp in paper industry.  Banana fiber is extensively used as blending material in textile industry in countries like Philippines, Malaysia, Japan and Korea.  It can be easily blended with other fibers such as jute and mustard being natural fibers.  Therefore lots of industrial products made from banana fiber like gunny bags, door mats, carpets, yarn, ropes, geo- textiles, luggage carriers and interior decorative crafts paper, tissue paper, paper bag, etc.
  • 14. 14 Banana Peel Powder It is a natural organic source of potassium, which moves water and nutrients between the cells of the plant. Banana Leaves  Most common use is serving plate in south India.  Banana leaf has a rich source of polyphenols which may act against cancer cells.  The juice of banana leaves might overcome the symptoms of heat or sunstroke.  It may be used as a food wrapper for steaming fish and other dishes.
  • 15. 15 Despite being a fruit, the banana flower is often cooked like a vegetable. For example, in Sri Lanka Banana flower can also be steeped as a tea and taken as a nutritional supplement. Banana Flower
  • 16. 89,526,124 Whoa! That’s a big number, aren’t you proud? 16
  • 17. 17  Mango peel is an important by-product in the mango processing industry. it contributes 15-20% of the total weight of the fruit. Recent research also shows that lactic acid can be produced from mango peels.  Mango peels are now widely used in the pharmaceutical industry for creating herbal extracts and for R&D purposes.  Mango peel powder will be a great antioxidant source. This will contribute a great value addition to the mango fruit. The Important by-products of Mango Mango Seeds  Mango waste seeds are high in bioactive compounds such as carotenoids, polyphenols and dietary fibers.  The byproducts of wastes during mango processing are used to manufacture animal feeds and floor. This increases the value of fruit, there by reducing wastage. Mango Peel
  • 18. Mango leather 18  The Netherlands based company manufactures mango leather from the waste of mango. This product often referred to as vegan leather. It is made from waste and spoiled mangoes. This adds value to the economy, reduces waste, and creates an environment-friendly product.  Research and ideas are also being carried out in india to produce mango leather. Since India is the largest producer of mangoes, we are rich in raw materials. Technical know how could create A lot of opportunities and play A role in improving the GDP.  We can do it with over riped ,disease, pest affected mango.
  • 20. 20 Jamun seed powder  Manage Diabetes  Boosts Stomach Health  Helps Regulate Blood Pressure  Boost Immunity  Weight Loss Benefits of Jamun seed powder
  • 21. 21 JAMUN POWDER FORTIFIED BISCUITS  Jamun is consider as having certain vital nutrients and properties which make the gastro intestinal tract function. it is excellent for the diabetic and heart patient.  Jamun seed powder is good sources of vitamins C and B complex (B1, B2, B3, & B6) as well as dietary fibre, potassium, and iron.  They are low in fat and cholesterol.
  • 22. You can insert graphs from Excel or Google Sheets 22 4000 3000 2000 1000 0 CITRUS
  • 23. 23 Citrus peel pectin is used as a gelling agent for the production of jellies and jams. (Rapisarda & Romeo, et.al 2021) Citrus Peel Citrus seeds oil Citrus seed oil is extracted from the seeds of citrus. Essential oils are aromatic liquids that contain an assembly of volatile compounds, generally found in oil of citrus peels and cuticle. (El Asbahani et al., 2015). Essential oil extracted from citrus peels is used as flavors and fragrances (Berk,et al 2016). Citrus fruits would help to maintain your body and your health in several terms. As orange seeds are good for face, hair and most important for health.
  • 24. 24 Citrus peel powder Lemon peel is the outermost layer of the lemon. It’s a rich source of nutrients, including vitamin C, calcium, magnesium, and potassium. Lemon peels have numerous health benefits Anti-inflammatory, anti-cancer, antibacterial, antioxidant, and detoxifying. Here are 9 potential benefits and uses of lemon peel.  High nutritional value.  Support health.  High in antioxidants.  Have antimicrobial and antifungal properties.  Boost your immune system.  Promote heart health.  Have anticancer properties.
  • 26. 26 Apricot Kernel Powder  Apricot kernel is the seed found inside the apricot pit.  Amygdaline from apricot kernel and a semi-synthetic form amygdaline known as laetrile were once marketed to fight cancer, but research has shown that they don't help.  Using exfoliating balms and lotions with apricot powder  Apricot seeds are rich in fiber, which supports digestive health.  Zinc in apricot seeds may support vision and eye health.  Vitamin B17 may support liver health and boost immune system defense.  Omega-3 fatty acids found in apricot seeds may support mental health.  Calcium found in apricot seeds are essential to bone health.
  • 27. 27 Desktop project Show and explain your web, app or software projects using these gadget templates. PAPAYA
  • 28. Papaya seed oil  The papaya seed oil was extracted from the seed flour with Hexane.  The mixture was agitated at 600 RPM for 30 min, at room temperature. 28 Papaya Peel Powder • Papaya peel contains an enzyme called papain, which can provide skin radiance and exfoliates dead skin cells. • Papaya peels can give your face A natural glow.  Papaya seed oil contains fatty acids, such as oleic acid and linoleic acid, that work as anti-inflammatory agents, helping reduce redness and irritation on the complexion.
  • 30. Non-edibal waste • Jackfruit peel Central core or axis of jackfruit - prepared a meal from the jackfruit central core and found carbohydrate (20.5%), crude protein (10.6%), and crude fibre (15.9%) are the principal proximate compositions. [Subburamu et al. (1992)] Utilization of Non-edible Wastes • Animal feed Recommended the jackfruit peel as a valuable raw material for the cattle feed. [ Subburamu et al. (1992)] CARBOHYDRATE 24% PROTIN 8.7% FIBER 17.3%
  • 31. Extracted bio-oil from the jackfruit peel waste by pyrolysis process in a fixed bed reactor and investigated the extracted oil. After pyrolysis in a range of high temperatures (400-700 degree celcius). they found that the peel contains high amount of volatile compounds which indicates this biomass as a suitable precursor for bio-oil production. Low sulfer (0.03%) and nitrogen (0.61%) contents were the strong indication to be environmental friendly bio-oil. Soetardji et al. (2014) Explored jackfruit peel for pectin content using different organic acids and mineral. They introduced a new method, ULTRASONIC MICROWAVE ASSISTED EXTRACTION (UMAE), for extracting pectin and compared its performance with a conventional heating method. The UMAE method showed superior performance in extracting pectin in the optimum conditions such as extraction temperature 86 °C, extraction time 29 min, Xu et al. (2018) Bio-fuel Extraction of pectin
  • 32. 32 Edibale waste Extraction of oil from jackfruit seeds The extraction of oil from jackfruit seeds by a traditional milling process. About 6kg of the seeds was obtained to extract 2 liters of oil. Babu (2017) Processing of jackfruit seeds into flour The jackfruit seeds can be processed into flour by using different processing methods such as autoclaved, dried, roasted, boiled and germinated . (Eke et al., 2014)
  • 33. Products Made From Jackfruit Seed Flour Bread Biscuit / cookies Cake Noodles Chapatti
  • 34. 34 1 3 5 6 4 2 Blue is the colour of the clear sky and the deep sea Red is the colour of danger and courage Black is the color of ebony and of outer space Yellow is the color of gold, butter and ripe lemons White is the color of milk and fresh snow Blue is the colour of the clear sky and the deep sea Roadmap PINEAPPLE
  • 35. 35 Production of Bromelain The proteolytic enzyme bromelin was formerly derived from pineapple juice now it is gained from the mature plant stem salvaged when fields being cleared. The yeild from 167 kg of stern juice is 3.6 kg of bromelian Production of Ethanol Pineapple waste can be further metabolized to produce ethanol. Saccharomyces cerevisiae and Zymomonas mobilis are some examples of the microorganisms used at industrial scale for this purpose. However, due to the low availability of fermentable sugars, pretreatment step using enzymes (cellulase, hemicellulase) is necessary. Both organisms were capable of producing about 8% ethanol from pineapple waste in 48h after pretreatment with enzymes. (Ban-Kof and Han 1990) Pyroligneous Acid Production They can be used as a source of fuel, as bio-oil, in the production of other high-value-added products, and as sterilizing agents and deodorizers. They have antimicrobial and antioxidant properties and contain other high- value-added products. (Rabiu and Zakaria 2016).
  • 37. 37 Coconut Shell Powder It is manufactured from matured coconut shells. The manufacture of coconut shell powder is not an organized industry in india. The product finds extensive use in plywood and laminated board industry as a phenolic extruder and as a filler in synthetic resin glues, mosquito coils and agarbathis. Coconut Shell Charcoal Coconut shell charcoal is an important product obtain from coconut shell. It is used widely as domestic and indrusdrial fuel. It is also by black mist. Shell charcoal is also used to produce activated carbon.
  • 38. 38 Coir pith (Cocopeat) Coir pith a waste product obtained during the extraction of coir fiber from husk is very light. High hygroscopic Used as a soil conditioner, surface mulching. Organic manure for indoor plant as well as for horticulture crop. Coconut timber One of the primary uses of coconut timber is for building construction, coconut timber is suitable for housing component like toys, doors, window frames.
  • 39. 39 Natural Indian Coir products 1. Bristte fiber 5. Beach Creel Mats 2. Retted fiber 6. Powerloom Creel Mats 3. Unretted fiber 7. welcome Creel Mats 4. Bobbins And Export Hanks 8. Fibre Mats Source :- coirboard.gov.in
  • 40. 40 9 Rod Mats 13 Rope Mats 10 Carnatic Mats 14 Four Treadle Weave 11 Mesh Mats 15 Cricket Pitch Matting 12 Gymnasia mats 16 Multishaft Matting Source :- coirboard.gov.in
  • 41. 41 17 Matting Rugs 21 Coir Pth 18 Non Woven Products 22 Garden Articles 19 Non Woven Mats 23 Coir Rope 20 Geo Textiles Garden Mats 24 Coir Ply Articles Source :- coirboard.gov.in
  • 43. 43 Areca nut tannins obtain as a byproduct It is used for making black writing ink, adhesive in plywood manufacturing and even as food colour. Tannins Areca husk Husk constitute 60- 80% of total weight of fresh nut. Plastic boards, brown warpping paper, hard boards are prepared from husk. Fats Nuts contains 8-12% fats, which is rich in myristic acid It is substitute for vanaspati in prepration of sweet and biscuits
  • 45. 45 Dyes like methylene blue and amaranth are used extensively in industries like textile, paper and leather. The disposal of their wastes into the environment can be extremely undesirable. Tamarind pod shells is an effective absorbent for the removal of methylene blue and amaranth dyes from aqueous solutions (Ahalya et al. 2012). Tamarind pod shell can be used as an alternative low cost absorbent for removal of Ni (II) & Cr (VI) ions in remediation of waste water (Pandharipande et al., 2013). Tamarind pod shell Tamarind fruit contains 30% shell by weight; a healthy tree can yield 45-150 kg of shell. Tamarind shell can be used as biomass material for manufacturing of Briquettes. Tamarind shell contains calorific value is 16.3 MJ/kg with 99% combustion efficiency. As Fuel As Absorbent
  • 46. 46 Tamarind seed powder In market tamarind powder is available as Tamarind seed kernel powder (TKP).The tamarind seed Comprises mainly gum which possesses viscous Characteristics and being capable of forming gel, in addition it can be used as an adhesive in Paper industry (Prabhu et al., 2011). The tamarind seed powder is also used in vegetable and food processing industries to a great extent. Tamarind xyloglucan, commonly known as “tamarind gum” is used for Thickening, stabilizing and gelling in food (Gupta et al., 1988).
  • 47. 47 Tamarind seed contains 7% - 9% oil, color is in golden yellow. The amber oil extracted from tamarind seeds is also used as an illuminant and varnishing agent (El-Sidding et al., 2006). Tamarind seed oil
  • 48. 48 The Food Safety And Standards Act, 2006 (ACT NO. 34 of 2006, Date 23 Aug 2006)
  • 49. 49 An Act to consolidate the laws relating to food and to establish the Food Safety and Standards Authority of India for laying down science based standards for articles of food and to regulate their manufacture, storage, distribution, sale and import, to ensure availability of safe food for human consumption.
  • 50.  Framing of Regulations to lay down the Standards and guidelines in relation to articles of food and specifying appropriate system of enforcing various standards.  Laying down mechanisms and guidelines for accreditation of certification bodies engaged in certification of food safety management system for food businesses.  Laying down procedure and guidelines for accreditation of laboratories and notification of the accredited laboratories.  To provide scientific advice and technical support to Central Government and State Governments in the matters of framing the policy and rules in areas which have a direct or indirect bearing of food safety and nutrition. Functions
  • 51.  Collect and collate data regarding food consumption, incidence and prevalence of biological risk, contaminants in food, residues of various, contaminants in foods products, identification of emerging risks and introduction of rapid alert system.  Creating an information network across the country so that the public, consumers, Panchayats etc receive rapid, reliable and objective information about food safety and issues of concern.  Provide training programmes for persons who are involved or intend to get involved in food businesses.  Contribute to the development of international technical standards for food, sanitary and phyto-sanitary standards.  Promote general awareness about food safety and food standards. Functions contd…
  • 52. Registration FLRS (Food Licensing and Registration system)
  • 53. Licensing Eligibility criteria 1. State License- Food Businesses with Annual Turnover between 12 lakhs and 20 crores. All grain, cereal and pulses milling units irrespective of turnover. 2. Central License- Food Businesses with Annual Turnover more than 20 crores. Operating business in two or more States. < 12 lakhs > 12 lakhs
  • 55. Labelling FSSAI under the Ministry of Health and Family Welfare The Office of Legal Metrology under the Ministry of Consumer Affairs, Food and Public Distribution The Department of Commerce under the Ministry of Commerce and Industries (MOCI)
  • 56. 56 Fruit product order (FPO) 1955  FPO act is formed in 1955 .  The fruit and vegetable processing sector is regulated bt the FPO 1955 which is administrated by the department of food processing industries.  It comes under section 3 of essential commodity act 1955.  It is mandatory for all manufactures of fruit & vegetable products. Objective of FPO  To provide healthy, safe, pure and nutritious foods.  To maintain health security in the country.  Clean product.  Natural quality product.  Avoid adulteration.
  • 57. 57 FRUIT PRODUCT ORDER - 1955 (Specification) PRODUCT NAME IMAGE Fruit Pulp TSS Citric Acid Preservative Jam 45% 65% 5 g 40 ppm of SO2 Jelly 45% 65% 2 g 40 ppm of SO2 Marmalade 45 % 65 % 2 g 40 ppm of SO2 or Shreds-62g/lit Preserve 55 % 70 % 1-1.5 % ----------- PRODUCT SPECIFICATION www.agritech.tnau.ac.in
  • 58. 58 PRODUCT NAME IMAGE Fruit Pulp TSS Citric Acid Preservative Candy 55 % 75 % 1-1.5% Synthetic Beverages 70-75 % 7.5 g Acidity 1 % Squash Juice – 25 % 45 % Acidity – 1% 350 ppm of SO2 (or) 600 ppm of benzoic acid Cordial Juice – 25 % 30 % Acidity 1 % 350 ppm of SO2 PRODUCT SPECIFICATION www.agritech.tnau.ac.in
  • 59. 59 PRODUCT NAME IMAGE Fruit Pulp TSS Citric Acid Preservative Ready to serve beverages (RTS) Juice -10% 10 % Acidity – 0.2- 0.3% 70 ppm of SO2 Sauce / Ketchup 25 % 25 % 70 ppm of SO2 Pickle Drained weight -60% Sodium chloride -12% Acidity - 1.2% Preservative - 100 ppm of SO2 Chutney 50 % Preservative- 100 ppm of SO2 (or) 250 ppm of benzoic acid PRODUCT SPECIFICATION www.agritech.tnau.ac.in
  • 60. 60 CASE STUDY-01 Studies On Sensory And Nutritional Quality Of Cookies Prepared With Jamun Powder Bakery industry is one of the largest sector in the food industry in India. Cookies are palatable and provide an excellent source of fat, carbohydrates, protein, minerals and vitamins. Cookies are a great source of nutrients, flavour, convenience and mobility. Jamun (Syzgium cumini.) is an ancient medicinal plant with an illustrious medical history. It is the most valued plants in Ayurveda and is commonly used in Indian traditional health care systems. Required Material 1. Refined Wheat Flour 2. Sugar 3. Vanaspati Ghee (Dalda) 4. Sodium Bicarbonate 5. Ammonium Bicarbonate
  • 61. 61 Results and Discussion The results of sensory evaluation of jamun cookies for colour and appearance, texture, flavour, taste and overall acceptability. The treatment T2 acquired higher scores for its colour and appearance (8.8), texture (8.8), taste (8.9), flavour (8.9) and overall acceptability (8.9) when compared with control and other treatments. Cookies prepared by incorporating 4 per cent jamun powder with 96 per cent maida were selected on basis of sensory quality. Maida and Jamun powder incorporated cookies provides a healthy option for the health conscious consumers in bakery sector with enhanced dietary fibre, protein, carbohydrates, fat. Cookies at 96% maida flour and 4% Jamun powder incorporation recorded higher acceptability as compared to control (100% maida) cookies. Cookies incorporated with tulsi powder have the potentional to satisfy the consumer demands for nutritionally rich food product. ( Katte et al. 2021 )
  • 62. 62 CASE STUDY-02 PROCESSING AND BY-PRODUCT UTILIZATION OF JACKFRUIT FOR THE DEVELOPMENT OF VALUE ADDED PRODUCT AND THEIR QUALITY EVALUATION
  • 63. 63 RESULT The maximum value for overall acceptability score was recorded (8.66) with the treatment T1 followed by T2 the minimum mean score was recorded (7.68) with the treatment T12. After 60 to 90 days stage, similar trend was observed.
  • 64. 64 CONCLUSION In conclusion, we can state that the large amounts of wastes generated by fruit processing industry represent a great origin of bioactive compounds having significant potential benefits for various applications in several industries. These by-products contain high fibres, polyphenols, lipids and proteins as described in this review, which makes them a considerable source of food additives. The latter could be integrated in several food industry sections like bakery products, biscuits, and cakes. Nevertheless, several fruits by-products have been reported to exhibit potential good effect on the intestinal function. Treatment with dietary fibers, polyphenols or anthocyanins from several fruit by- products showed a significant effect on the improvement of gut health and the treatment of gastric disorders.
  • 65. 65 REFERENCES 1. Agnieszak, Nawirska & Uklańska-pusz, Cecylia. (2008). Waste Products From Fruit And Vegetable Processing As Potential Sources For Food Enrichment In Dietary Fibre. Acta Scientiarum Polonorum : Technologia Alimentaria. 2. Deeksha, Keshwani & Mishra, Sunita. (2020). Utilization Of Mango And Its By-products By Different Processing Methods. 3. Kalse, Sandeep & Swami, Shrikant & Aa, Sawant & Thakor, Nayansingh. (2016). Development And Quality Evaluation Of Jamun Seed Powder Fortified Biscuit Using Finger Millet. Journal Of Food Processing & Technology. 7. 10.4172/2157-7110.1000633. 4. Priyanka, & Mishra, Atul. (2015). Development And Quality Evaluation Of Jamun Powder Fortified Biscuits Using Natural Sweetners. International Journal Of Science, Engineering And Technology. 3. 796-801. 10.2348/Ijset06150796. 5. Rai, Anuj Kumar & Das, Himangshu & Dash, Samir & Behera, Sunita. (2020). Mango Seed: A Potential Source Of Nutrition From Waste. 244-248. 6. Shalini, Rachana & Gupta, D. (2010). Utilization Of Pomace From Apple Processing Industries: A Review. Journal Of Food Science And Technology. 47. 365-71. 10.1007/S13197-010-0061-x
  • 66. 66 7. Mahalakshmi, R & Devisri, S & Ganguly, Pralay & Chawla, Niti & Ahamed, M. A. I. (2022). Formulation Of Value-added Products From Jamun Seed Without Loss In The Physicochemical And Medical Properties. 32. 3143-3149. 8. Rabiu, Zainab & Maigari, Fatima & Lawan, Umma & Mukhtar, Zulaiha. (2018). Pineapple Waste Utilization As A Sustainable Means Of Waste Management. 10.1007/978-981-10-5062-6_11 9. Sharma, R.R. & Sanikommu, Vijay Rakesh Reddy & Krishna, K Rama. (2016). Enjoying Value-added Products Of Apple Pomace. 10. Wadhwa, Manju. (2015). Wastes To Worth: Value Added Products From Fruit And Vegetable Wastes. CAB Reviews: Perspectives In Agriculture, Veterinary Science, Nutrition And Natural Resources. 10. 10.1079/Pavsnnr201510043. 11. Mesquita, Mércia & Santos, Priscila & Holkem, Augusto & Thomazini, Marcelo & Rodrigues, Christianne & Fernandes, Andrezza & Favaro-trindade, Carmen. (2023). Papaya Seeds (Carica Papaya L. Var. Formosa) In Different Ripening Stages: Unexplored Agro-industrial Residues As Potential Sources Of Proteins, Fibers And Oil As Well As High Antioxidant Capacity. Food Science And Technology. 43. 10.1590/Fst.105422. REFERENCES
  • 67. 67 12. Yadav, Anuj & Kumari, Rewa & Yadav, Ashwani & Aman , J & Kumar, Rajendra. (2016). Utilization For By Products Of Banana -A Review. 9. 1434-1437. 13. http:// www.agritech.tnau.ac.in/postharvest/fpo_spec.html 14. https:// www. fssai.gov.in/ 15. http://ecoursesonline.iasri.res.in/mod/page/view.php?id=126248 16. Srinivasarao, Arudra and Kumar, A.. (2015). Tamarind seed processing and by-products. Agricultural Engineering International : The CIGR e-journal. 17. 200-204. REFERENCES
  • 68. Thank You Insert the Sub Title of Your Presentation