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The Cybertech Project
Abstract- Cybertech had introduced world’s most advanced meat processing technology, where the meat is
processed manually. Technology provided a complete, computer-integrated system of linked processing
stations that replaced the age-old meat processing methods.

                                                    By

                                      Maneesh Garg- 20110025

                                      11jgbs-mgarg@jgu.edu.in
The Cybertech Project



Introduction:-

The role of technology in contemporary organizations has been on an increase, more so in
the past two decades. Automation – the process of replacing manual type of labor with
mechanical/automatic devices for improving productivity and in the case of mass-
produced volumes. The meat production industry is characterized by highly manual
processes requiring more demanding work.The process included Slaughtering, Deboning,
Slicing and Packaging. Though the productivity has increased tremendously, its safety
concerns and ‘distasteful’ working conditions made it very unglamorous, thus failing to
attract any engineers or managers to join the industry. The Cybertech Project was the first
of its kind trying to automate the entire meat-production process.This technology provided
a complete, computer-integrated system of linked processing stations that replaced the
age-old methods and work-processes of meat processing.

The Cybertech project case describes the development and exploitation of a radical new
computer-integrated technology in the largely manual meat-processing industry. The
technology has been developed by Jack Crawford.

Process of Meat production-

The process of meat production is devided into four steps :-

               • It includes killing the animal, sticking, trimming of extremities such
Slaughtering     as horns, tail and hooves, head removel and further trimming.
      -



               • It includes chilling, major bones removel and removel primary meat
Deboning-        sections.


               • Slicing the meat into prespecified size of pieces.
  Slicing-



               • Packaging of meat in special cartons.
Packaging-




                                        By- Maneesh Garg-
                                     11jgbs-mgarg@jgu.edu.in
                                                                             Page- 1
The Cybertech Project



                      Operating Cycle of Meat Processing Industry

                                              Raw
                                           Material
                                          (Livestock)

                         Sales
                       (Export &                             Slaughtering
                       Domestic)




                       Packaging                              Deboning



                                            Slicing




Reasons forintroducing automation in the industry-

These are the reasons for introducing the automation system in meat processing industry-

   Safety and hygiene were the most important issues in this industry. There were three
    diseases Brucellosis, Q-fever and leptospirosis that transmitted from animals which
    had earlier plagued the whole meat industry.
   Meat industry was dependent on manual work. So it was extremely labor intensive
    industry.But its safety concerns and ‘distasteful’ working conditions made it very
    unglamorous, thus failing to attract any workers to join the industry.
   The use of exquisitely sharp knife and other equipment used for meat processing was
    very dangerous for the slaughterer.
   Microbiological contamination also continued to be a primary concern of the industry.




                                      By- Maneesh Garg-
                                   11jgbs-mgarg@jgu.edu.in
                                                                             Page- 2
The Cybertech Project

   Primary processes needed strong, physical contact between operators and the carcass.
    This was dangerous and very unhygienic. Great care and skill was required of the
    operator.
   There were long term effects of exerting similar forces, over and over again.
    Slaughtering was a young person’s job and few people lasted longer than 10 years of
    the constant wear and tear on the joints.

Challenges and Problems-

The challenges in front of Crawford include the integration of automated system in the
whole industry, convincing the meat industry that Cybertech was the best path to improve
its performance and productivity, and to reduce the cost of overall project for further
extension and installation of the project in the whole meat industry.

The problem in the case is that it is not clear how the industry can use this technology
because its scale, demands larger firms than currently existing and its operation requires
expertise that the industry does not have.

Objectives of Cybertech project-

       The main objective of Cybertech was to automate the meat industry to reduce
        physical work.
       To leapfrog world competition through the application of advanced manufacturing
        and information technologies to the meat industry.
       To improve the performance and productivity of meat processing industry.
       To reduce the spread of hazardous diseases like Brucellosis, Q-fever and
        leptospirosis.
       To bring improvement in processes used in meat industry.
       To reduce Microbiological contamination and infection.
       To maintain quality standards and sustain the hygiene factor.




                                      By- Maneesh Garg-
                                   11jgbs-mgarg@jgu.edu.in
                                                                          Page- 3
The Cybertech Project

                        SWOT Analysis of Cybertech Project

      •Standalone project in                                    •High Cost of
       industry                                                  implementation
      •High demand and ever                                     •Less flexible
       growing industry




                                       Strength      Weakness




                                      Opportunity     Threat



      •First Of its kind project                                •Threat Of New enterents
      •Can be implemented in                                    •Failure in
       whole industry                                            implementation of
      •Export opportunities                                      project if unable to
                                                                 convince people




                            SWOT Analysis of Meat Industry

• Growing demand of                                             • Requirement of lot of
 processed meat and its                                          physical work
 products in domestic                                           • Poor Image of industry
 region                                                         •Less Hygenic Industry
•High demand for export                                         •Lack of skilled workforce
                                                                  •Fluctuating Demand and
                                                                            supply

                                    Strength        Weakness




                                   Opportunity       Threat



•Export Opportunities                                           •Growing meat industry in
•Variations in processed                                         neighbour country such as
 meat products                                                   Neitherland




                                      By- Maneesh Garg-
                                   11jgbs-mgarg@jgu.edu.in
                                                                               Page- 4
The Cybertech Project



Supply Chain Of Cybertech-




                                          Design and
                                          Engineering




             After Sale                                                   Product
              Service                                                   Introduction




                                          Supply Chain
                                          ofCybertech

       Dedicated
                                                                               Purchasing
       Team and
                                                                              and planning
       Logistics




                                                          Factory and
                                                              Test
                          Production                      Automation
                                                              and
                                                         implimentation




Strategy

      Innovative training program for unskilled people to begin with basic literacy
       skills, communication skills and courses in classification and boning.
      By using prototype laboratory system for learning critical lessons. By this method
       it would be easy to understand the system before the commercial system.


                                          By- Maneesh Garg-
                                       11jgbs-mgarg@jgu.edu.in
                                                                                       Page- 5
The Cybertech Project

        Export activities should be focused. This will increase the demand and quality
         standards.
     Cybertech technology should besold in different variations.
       a) It should be sold as a package for industrialists who want the whole plant
          automation, and do not care much about the cost.
       b) It should also be sold in modules, for people who want the partial automation of
          plant, and very much concerned about the cost of the project.
        Convincing the meat industry to adopt Cybertech – Meat industry can be
         convinced
   a) By showing them the results of the plants where it’s already installed
   b) By giving them a solution manual to their problems like staffing, recruiting,
          hygiene factor, quality control standards etc.
c) By telling them the outcomes after the installation for eg. Increased performance and
    productivity, reduced cost of meat processing etc.

Recommendations-

 The project should be reengineered. This will help in three ways-
   a) It will reduce the redundant or unnecessary processes.
   b) Reduce the cost and time of meat production process.
   c) Reduce the cost of the project as a whole.
 The project should be sold in different modules.
   a) So that it can be affordable for the people who want complete automation or partial
         automation.
   b) People who install the partial automation will automatically be convinced when
         they will see the increased performance and productivity.
 A team of experienced people should be made, who will do further market research
    on the industry. And try to make the system more and more friendly and flexible.
 The project should be made more flexible, so that it could help the industry in
    introducing some new product, and making product with different variations.




                                       By- Maneesh Garg-
                                    11jgbs-mgarg@jgu.edu.in
                                                                          Page- 6

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Cybertech project - Case Analysis

  • 1. The Cybertech Project Abstract- Cybertech had introduced world’s most advanced meat processing technology, where the meat is processed manually. Technology provided a complete, computer-integrated system of linked processing stations that replaced the age-old meat processing methods. By Maneesh Garg- 20110025 11jgbs-mgarg@jgu.edu.in
  • 2. The Cybertech Project Introduction:- The role of technology in contemporary organizations has been on an increase, more so in the past two decades. Automation – the process of replacing manual type of labor with mechanical/automatic devices for improving productivity and in the case of mass- produced volumes. The meat production industry is characterized by highly manual processes requiring more demanding work.The process included Slaughtering, Deboning, Slicing and Packaging. Though the productivity has increased tremendously, its safety concerns and ‘distasteful’ working conditions made it very unglamorous, thus failing to attract any engineers or managers to join the industry. The Cybertech Project was the first of its kind trying to automate the entire meat-production process.This technology provided a complete, computer-integrated system of linked processing stations that replaced the age-old methods and work-processes of meat processing. The Cybertech project case describes the development and exploitation of a radical new computer-integrated technology in the largely manual meat-processing industry. The technology has been developed by Jack Crawford. Process of Meat production- The process of meat production is devided into four steps :- • It includes killing the animal, sticking, trimming of extremities such Slaughtering as horns, tail and hooves, head removel and further trimming. - • It includes chilling, major bones removel and removel primary meat Deboning- sections. • Slicing the meat into prespecified size of pieces. Slicing- • Packaging of meat in special cartons. Packaging- By- Maneesh Garg- 11jgbs-mgarg@jgu.edu.in Page- 1
  • 3. The Cybertech Project Operating Cycle of Meat Processing Industry Raw Material (Livestock) Sales (Export & Slaughtering Domestic) Packaging Deboning Slicing Reasons forintroducing automation in the industry- These are the reasons for introducing the automation system in meat processing industry-  Safety and hygiene were the most important issues in this industry. There were three diseases Brucellosis, Q-fever and leptospirosis that transmitted from animals which had earlier plagued the whole meat industry.  Meat industry was dependent on manual work. So it was extremely labor intensive industry.But its safety concerns and ‘distasteful’ working conditions made it very unglamorous, thus failing to attract any workers to join the industry.  The use of exquisitely sharp knife and other equipment used for meat processing was very dangerous for the slaughterer.  Microbiological contamination also continued to be a primary concern of the industry. By- Maneesh Garg- 11jgbs-mgarg@jgu.edu.in Page- 2
  • 4. The Cybertech Project  Primary processes needed strong, physical contact between operators and the carcass. This was dangerous and very unhygienic. Great care and skill was required of the operator.  There were long term effects of exerting similar forces, over and over again. Slaughtering was a young person’s job and few people lasted longer than 10 years of the constant wear and tear on the joints. Challenges and Problems- The challenges in front of Crawford include the integration of automated system in the whole industry, convincing the meat industry that Cybertech was the best path to improve its performance and productivity, and to reduce the cost of overall project for further extension and installation of the project in the whole meat industry. The problem in the case is that it is not clear how the industry can use this technology because its scale, demands larger firms than currently existing and its operation requires expertise that the industry does not have. Objectives of Cybertech project-  The main objective of Cybertech was to automate the meat industry to reduce physical work.  To leapfrog world competition through the application of advanced manufacturing and information technologies to the meat industry.  To improve the performance and productivity of meat processing industry.  To reduce the spread of hazardous diseases like Brucellosis, Q-fever and leptospirosis.  To bring improvement in processes used in meat industry.  To reduce Microbiological contamination and infection.  To maintain quality standards and sustain the hygiene factor. By- Maneesh Garg- 11jgbs-mgarg@jgu.edu.in Page- 3
  • 5. The Cybertech Project SWOT Analysis of Cybertech Project •Standalone project in •High Cost of industry implementation •High demand and ever •Less flexible growing industry Strength Weakness Opportunity Threat •First Of its kind project •Threat Of New enterents •Can be implemented in •Failure in whole industry implementation of •Export opportunities project if unable to convince people SWOT Analysis of Meat Industry • Growing demand of • Requirement of lot of processed meat and its physical work products in domestic • Poor Image of industry region •Less Hygenic Industry •High demand for export •Lack of skilled workforce •Fluctuating Demand and supply Strength Weakness Opportunity Threat •Export Opportunities •Growing meat industry in •Variations in processed neighbour country such as meat products Neitherland By- Maneesh Garg- 11jgbs-mgarg@jgu.edu.in Page- 4
  • 6. The Cybertech Project Supply Chain Of Cybertech- Design and Engineering After Sale Product Service Introduction Supply Chain ofCybertech Dedicated Purchasing Team and and planning Logistics Factory and Test Production Automation and implimentation Strategy  Innovative training program for unskilled people to begin with basic literacy skills, communication skills and courses in classification and boning.  By using prototype laboratory system for learning critical lessons. By this method it would be easy to understand the system before the commercial system. By- Maneesh Garg- 11jgbs-mgarg@jgu.edu.in Page- 5
  • 7. The Cybertech Project  Export activities should be focused. This will increase the demand and quality standards.  Cybertech technology should besold in different variations. a) It should be sold as a package for industrialists who want the whole plant automation, and do not care much about the cost. b) It should also be sold in modules, for people who want the partial automation of plant, and very much concerned about the cost of the project.  Convincing the meat industry to adopt Cybertech – Meat industry can be convinced a) By showing them the results of the plants where it’s already installed b) By giving them a solution manual to their problems like staffing, recruiting, hygiene factor, quality control standards etc. c) By telling them the outcomes after the installation for eg. Increased performance and productivity, reduced cost of meat processing etc. Recommendations-  The project should be reengineered. This will help in three ways- a) It will reduce the redundant or unnecessary processes. b) Reduce the cost and time of meat production process. c) Reduce the cost of the project as a whole.  The project should be sold in different modules. a) So that it can be affordable for the people who want complete automation or partial automation. b) People who install the partial automation will automatically be convinced when they will see the increased performance and productivity.  A team of experienced people should be made, who will do further market research on the industry. And try to make the system more and more friendly and flexible.  The project should be made more flexible, so that it could help the industry in introducing some new product, and making product with different variations. By- Maneesh Garg- 11jgbs-mgarg@jgu.edu.in Page- 6