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How to Calculate Chiller’s Performance?‫الشيلر‬ ‫كفاءة‬ ‫تحسب‬ ‫كيف‬
Benefits of Calculation
• Understand the actual
performance.
• Compare to original
manufacturer Engg. Data.
• Suggest methods to improve
performance.
• Increase cooling effect.
• Reduce power consumption.
• Evaluate the benefit of
replacing with new chiller/s.
‫الحسابات‬ ‫إجراء‬ ‫فوائد‬
•
‫وجه‬ ‫على‬ ‫الشيلرات‬ ‫أداء‬ ‫معرفة‬
‫الدقة‬
.
•
‫األصلى‬ ‫باألداء‬ ‫النتائج‬ ‫مقارنة‬
‫الهند‬ ‫بالمعطيات‬ ‫المقارنة‬ ‫عبر‬
‫سية‬
‫للمصنع‬
.
•
‫األداء‬ ‫لرفع‬ ‫طرق‬ ‫اقتراح‬
.
•
‫التبريد‬ ‫على‬ ‫القدرة‬ ‫زيادة‬
.
•
‫الكهرب‬ ‫الطاقة‬ ‫استهالك‬ ‫تقليل‬
‫ائية‬
.
•
‫بشي‬ ‫االستبدال‬ ‫فائدة‬ ‫تقييم‬
‫جديد‬ ‫لر‬
.
‫مفهوم‬ ‫استبدال‬ ‫علينا‬
:
‫الطاقة‬ ‫توفير‬
.
‫إلى‬
:
‫الطاقة‬ ‫هدر‬ ‫إيقاف‬
(
‫هدر‬ ‫هو‬ ‫الحاجة‬ ‫فوق‬ ‫استهالك‬ ‫أي‬
)
• Energy Saving: must re-named as Elimination of Energy Wastage
(Optimization), were wastage is anything beyond Comfort &
Safety lines, without clear strategy none of Energy Saving
Program succeed or sustain.
• For that we like to share with you our method to optimize chilled
water system and use CHW-Delta-T to indicate the level of Cost
Effective Saving.
• Not to forget the training program for your team to sustain the
Optimization System and ensure effectiveness over time since
the “Technology is a TOOL, peoples are the KEYS”
‫مجرد‬ ‫التكنولوجيا‬
‫أداة‬
,
‫هم‬ ‫الناس‬
‫األساس‬
‫هي‬ ‫المبرد‬ ‫أداء‬ ‫تحدد‬ ‫التي‬ ‫المعلمة‬KW / TR
Parameter Determining Chiller’s Performance is KW/TR
KW/TR is nothing but the amount of PI-
Power Input consumed by Chiller to
generate one ton of cooling.
So, we need to measure actual…………
Actual Power Consumption in KW Actual Produced Cooling in KWc or TR
We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬
:
‫كيلوات‬
/
‫الساعة‬
We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬
:
‫كيلوات‬
/
‫الساعة‬
There are two major factors to understand how
energy is consumed?
•KiloWatt: Power Rate at
which energy is used?
•Hour: Time of how long
it’s in use?
‫العوامل‬ ‫من‬ ‫نوعان‬ ‫هناك‬
‫استه‬ ‫كيفية‬ ‫لفهم‬ ‫الرئيسية‬
‫الك‬
‫الطاقة؟‬
•
‫الكيلوات‬
:
‫الطاقة‬ ‫كمية‬ ‫لتحديد‬
‫المستهلكة‬
.
•
‫الساعة‬
:
‫المستغرق‬ ‫الوقت‬
‫الستهالكها‬
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
‫التكييف‬ ‫قياس‬ ‫وحدة‬
Thermal Unit
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
•British Thermal Unit:
Cooling Energy Rate at
which energy is used?
•Hour: Time of how long
it’s in use?
•
‫البريطانية‬ ‫الحرارية‬ ‫الوحدة‬
:
‫التبريد‬ ‫طاقة‬ ‫كمية‬ ‫لتحديد‬
‫المستهلكة‬
.
•
‫الساعة‬
:
‫المستغرق‬ ‫الوقت‬
‫الستهالكها‬
There are two major factors to
understand how energy is
consumed?
‫العوامل‬ ‫من‬ ‫نوعان‬ ‫هناك‬
‫استه‬ ‫كيفية‬ ‫لفهم‬ ‫الرئيسية‬
‫الك‬
‫الطاقة؟‬
We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬
:
‫كيلوات‬
/
‫الساعة‬
• KW & BTU: related to equipment
performance & System
Optimization.
• Hour: related to operation &
maintenance (O&M).
•
‫الكيلوات‬
‫و‬
‫البريطانية‬ ‫الحرارية‬ ‫الوحدة‬
:
‫التحك‬ ‫منظومة‬ ‫و‬ ‫األجهزة‬ ‫كفاءة‬ ‫إليها‬ ‫يرجع‬
‫م‬
‫بالكفاءة‬
.
•
‫الساعة‬
:
‫و‬ ‫التشغيل‬ ‫اجراءات‬ ‫إلى‬ ‫ترجع‬
‫الصيانة‬ ‫فعالية‬
.
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬
:
‫كيلوات‬
/
‫الساعة‬
• KW & BTU: Equipment required
up-grading & demand response
control system.
• Hour: Require CMS-Computrized
Maintenance System.
•
‫الكيلوات‬
‫و‬
‫البريطاني‬ ‫الحرارية‬ ‫الوحدة‬
‫ة‬
:
‫تركيب‬ ‫و‬ ‫تطوير‬ ‫إلى‬ ‫تحتاج‬ ‫األجهزة‬
‫الحاجة‬ ‫قدر‬ ‫على‬ ‫تحكم‬ ‫منظومة‬
.
•
‫الساعة‬
:
‫مراقبة‬ ‫منظومة‬ ‫إلى‬ ‫تحتاج‬
‫آليا‬ ‫األداء‬ ‫لكفاءة‬
.
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬
:
‫كيلوات‬
/
‫الساعة‬
•KW & BTU : Can be
monitored remotely.
•Hour: Can be generated
remotely.
•
‫الكيلوات‬
‫و‬
‫الحرارية‬ ‫الوحدة‬
‫البريطانية‬
:
‫عن‬ ‫مراقبته‬ ‫ممكن‬
‫بعد‬
.
•
‫الساعة‬
:
‫بعد‬ ‫عن‬ ‫اصداره‬ ‫ممكن‬
.
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬
:
‫كيلوات‬
/
‫الساعة‬
Energy X Time = Consumption/Production
Power Input X Time = Power Consumption in KWh
BTU X Time = Cooling Energy Consumption/Production in BTUh
TR= (BTUh/12,000)
We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬
:
BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬
/
‫الساعة‬
ASHRAE COP classification. According to the ASHRAE coefficient of
performance (COP), an excellent full load COP has a value over 5.0.
‫األداء‬ ‫معامل‬
Coefficient of Performance
Let’s Start Calculating ‫الحساب‬ ‫عملية‬ ‫لنبدأ‬
Ultrasonic Water Flow Meter
Testing Equipment Required to Perform the Test
CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
Electronic Water Flow Meter
The Doppler meter continuously transmits
high frequency sound that travels through
the pipe wall and into the flowing liquid.
Sound is reflected back to the sensor from
solids or bubbles in the fluid. If the fluid is
in motion, the echoes return at an altered
frequency proportionate to flow velocity.
Doppler flow meters continuously measure
this frequency shift to calculate flow.
Testing Equipment Required to Perform the Test
CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
Profile: Symmetrical Flow
To achieve readable flow you need
to measure away from
Elbow/Restrictor 10 Diameters
(min. 5 Dia)
Ultrasonic Water Flow Meter
Testing Equipment Required to Perform the Test
CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
Effective Sensing between both sensors.
Ultrasonic Water Flow Meter
Testing Equipment Required to Perform the Test
CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
Effective Sensing between both sensors.
Ultrasonic Water Flow Meter
Testing Equipment Required to Perform the Test
CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
Step-1 :
‫خطوة‬
-
‫خط‬ ‫على‬ ‫الموجود‬ ‫الجزء‬ ‫حدد‬
‫يكون‬ ‫الذي‬ ‫المبرد‬ ‫الماء‬ ‫أنابيب‬
‫االنحناءات‬ ‫عن‬ ‫ًا‬‫د‬‫وبعي‬ ‫ا‬ً‫م‬‫مستقي‬
‫والمفاصل‬
Identify the portion on a
chilled water pipeline
which is straight and
away from bends and
joints
(
‫من‬ ‫أدنى‬ ‫بحد‬
5
‫إلى‬
10
‫أقطار‬
)
(min. 5 to 10 Diameters)
Step-2 :
‫خطوة‬
-
‫أنبوب‬ ‫من‬ ‫محدد‬ ‫جزء‬ ‫عن‬ ‫العزل‬ ‫بإزالة‬ ‫قم‬
Remove Insulation on Selected
Portion of the CHW Pipe.
Step-3 :
‫خطوة‬
-
‫ألنبوب‬ ‫الخارجي‬ ‫القطر‬ ‫بقياس‬ ‫قم‬CHW ‫للفطيرة‬ ‫الفعال‬ ‫القطر‬ ‫لمعرفة‬
.
Measure the Out-Diameter of the CHW pipe to find out
the effective diameter of the pie.
Formula to
Calculate the
Pipe’s Diameter:
Circumference
(Outer-Dia)
= Diameter x Phi
Effective-Dia=
Dia-(2x
Thickness)
Insert the values of Dia, pipe thickness, CHW
Temperatures Values in the Meter and get the effective
distance required to place the Emitter/Receiver on the
CHW pipe
Valve Type –
Make - Size
CHW
Pressure -
Psi
Flow Value
– by Unit
Medium:
Water
‫قطر‬ ‫قيم‬ ‫أدخل‬
‫وسمك‬
‫درجات‬ ‫وقيم‬ ‫األنبوب‬
‫المياه‬ ‫حرارة‬
‫العداد‬ ‫في‬
‫الف‬ ‫المسافة‬ ‫على‬ ‫واحصل‬
‫عالة‬
‫الباعث‬ ‫لوضع‬ ‫المطلوبة‬
/
‫أنب‬ ‫على‬ ‫االستقبال‬ ‫جهاز‬
‫وب‬
‫المياه‬
Step-4 :
‫خطوة‬
-
Step-4 :
‫خطوة‬
- ‫المستشعرين‬ ‫كال‬ ‫بين‬ ‫الفعال‬ ‫االستشعار‬
Effective Sensing between both sensors.
Step-5 :
‫خطوة‬
-
‫بـ‬ ‫المياه‬ ‫تدفق‬ ‫معدل‬ ‫بقياس‬ ‫قم‬
:
Measure the Water Flow Rate in:
• GPM ‫جالون‬
/
‫الدقيقة‬
-
•Or m3/hr ‫مكعب‬ ‫متر‬
/
‫الساعة‬
-
Measure the Water Flow
Rate in: GPM Or m3/hr
and compare with design
flow, beside velocity and
pressure drop across the
cooling coil.
Step-5 :
‫خطوة‬
-
‫بـ‬ ‫المياه‬ ‫تدفق‬ ‫معدل‬ ‫بقياس‬ ‫قم‬
: GPM
‫أو‬m3 / hr ‫تدفق‬ ‫مع‬ ‫وقارن‬
‫وانخفاض‬ ‫السرعة‬ ‫بجانب‬ ، ‫التصميم‬
‫التبريد‬ ‫ملف‬ ‫عبر‬ ‫الضغط‬
.
Testing Equipment Required to Perform the Test:
CHW Flow Metering
Ultrasonic Water Flow Meter in Action
Testing Equipment Required to Perform the Test:
Temperature Measuring
IR Temperature Pointer Prop Temperature Sensor
Step-6 :
‫خطوة‬
-
‫األنبوب‬ ‫ومخرج‬ ‫مدخل‬ ‫من‬ ‫كل‬ ‫على‬ ‫السطح‬ ‫حرارة‬ ‫درجات‬ ‫بقياس‬ ‫قم‬
Measure the surface
temperatures on
both inlet & outlet
CHW pipeline.
‫األنسب‬ ‫التبريد‬ ‫غاز‬ ‫اختر‬ Select Refrigerant
Refrigeration Effect ‫التبريد‬ ‫غاز‬ ‫تأثير‬
‫المحمص‬ ‫الغاز‬ ‫درجة‬ ‫من‬ ‫يتبين‬ ‫التكييف‬ ‫أداء‬ ‫كفاءة‬ ‫على‬ ‫الرئيسي‬ ‫المؤشر‬
‫السائل‬ ‫تبريد‬ ‫مقدار‬ ‫و‬
The Main Sign for Refrigeration Performance are SH/SC:
Superheat & Subcooling
Testing
Parameters LP HP Tin Tout Superheat Subcool W.in W.out
Chiller#1
Comp-1A
Comp-2A
Comp-3A
Comp-1B
Comp-2B
Comp-3B
All Compressors Performance Readings
Press. Temperatures Refrigerant: R- CHW
Remark
Meter will
calculate
the temp.
diff.
between
inlet &
leaving
along with
Quantification
of flow
‫إحتساب‬ ‫يتم‬
‫درجات‬ ‫فرق‬
‫الحرارة‬
‫و‬ ‫الداخلة‬
‫من‬ ‫الخارجة‬
‫تحديد‬ ‫مع‬
‫الماء‬ ‫كمية‬
‫المتدفق‬
‫لتحدد‬
‫التبريد‬ ‫كمية‬
‫المستهلكة‬
‫التبريد؟‬ ‫كمية‬ ‫يحتسب‬ ‫كيف‬
How to Calculate TR
Step-7 :
‫خطوة‬
-
‫هذ‬ ‫القياس‬ ‫لحظة‬ ‫الشيلر‬ ‫بواسطة‬ ‫تبريدها‬ ‫تم‬ ‫الذي‬ ‫الفعلية‬ ‫األطنان‬ ‫احسب‬
‫ه‬
.
Calculate actual TR delivered by Chiller @ this
Measurement Moment.
TR=(Q x Cp x (T1-T2)x 1000)/3024
Where:
Q is: Fill the CHW flow m3/h
T1 as: Inlet CHW Temp.
T2: Outlet CHW Temp.
Cp is: The specific heat capacity of Water= 1
Kcal/Kg.’C
GPM x Delta-T
Q(tons)= ----------------------
24
Step-8 :
‫خطوة‬
-
Measure the 3-
Phase power
of the Chiller’s
compressor
utilizing the
benefits of the
Power
Analyzer.
‫الطاقة‬ ‫قياس‬
‫الطو‬ ‫ثالثية‬
‫ر‬
‫لضاغط‬
‫المبرد‬
‫باستخدام‬
‫محلل‬ ‫مزايا‬
‫الطاقة‬
.
Testing Equipment Required to Perform the Test:
Power Analyzer ‫الطاقة‬ ‫محلل‬
Simple Clamp Meter Full Power Analyzer
Testing Equipment Required to Perform the Test
Power Analysis
Full Power Analyzer in Action
‫الكهرباء‬ ‫حالة‬ ‫تحليل‬
Step-9 :
‫خطوة‬
-
• Divide the measured
power consumption in
KW with the calculated
TR value.
• Then calculate the
specific power
consumption of the
chiller in KW/TR
• Compare this value with
the designed value and
estimate the deviation
percentage.
KW Electricity
COP= ----------------------
TR Refrigeration
KWc Refrigeration
COP= -------------------------
KW Electricity
•
‫استهالك‬ ‫اقسم‬
‫المقاس‬ ‫الطاقة‬
‫قي‬ ‫مع‬ ‫بالكيلوواط‬
‫مة‬
TR
‫المحسوبة‬
.
•
‫استهالك‬ ‫احسب‬ ‫ثم‬
‫المحدد‬ ‫الطاقة‬
‫في‬ ‫للمبرد‬
KW /
TR
•
‫مع‬ ‫القيمة‬ ‫هذه‬ ‫قارن‬
‫وق‬ ‫المصممة‬ ‫القيمة‬
‫م‬
‫نسبة‬ ‫بتقدير‬
‫االنحراف‬
.
Step-10 :
‫خطوة‬
-
‫الجزئي‬ ‫التحميل‬ ‫وأداء‬ ‫الموسمي‬ ‫التباين‬
Seasonal Variation & Part Load Performance
• Chillers operate less than 1% of
the time at their designed loading.
• Hence it becomes equally
important to assess the
performance of a chiller under
part loads.
• Sometimes it is evident that part-
load efficiencies of chillers will be
better than full-load efficiencies.
•
‫من‬ ‫أقل‬ ‫في‬ ‫المبردات‬ ‫تعمل‬
1
‫من‬ ٪
‫لها‬ ‫المصمم‬ ‫التحميل‬ ‫عند‬ ‫الوقت‬
.
•
‫الق‬ ‫بنفس‬ ‫المهم‬ ‫من‬ ‫يصبح‬ ‫ثم‬ ‫ومن‬
‫در‬
‫األحمال‬ ‫تحت‬ ‫المبرد‬ ‫أداء‬ ‫تقييم‬
‫الجزئية‬
.
•
‫الواضح‬ ‫من‬ ‫يكون‬ ‫األحيان‬ ‫بعض‬ ‫في‬
‫للمبر‬ ‫الجزئي‬ ‫التحميل‬ ‫كفاءات‬ ‫أن‬
‫دات‬
‫التحميل‬ ‫كفاءات‬ ‫من‬ ‫أفضل‬ ‫ستكون‬
‫الكامل‬
.
Step-10 :
‫خطوة‬
-
‫الجزئي‬ ‫التحميل‬ ‫وأداء‬ ‫الموسمي‬ ‫التباين‬
Seasonal Variation & Part Load Performance
ASHRAE 90.1 – 2016 – Table 6.8.1C
EQUATIONS ‫المعادالت‬
Coefficient of Performance, COP ‫الكفاءة‬ ‫معامل‬
• The COP is a measure of the amount
of power output by a system
• (Cooling or heating capacity in
Watt‐hour) compared to the amount of
• power input (Electrical Energy in
Watt‐hour) to that system.
Cooling/Heating Capacity (W.h)
COP= ----------------------------------------------------------------------
Electrical Energy (W.h)
•
‫الكفاءة‬ ‫معامل‬
(
COP
)
‫مقياس‬ ‫هو‬
‫النظا‬ ‫بواسطة‬ ‫الطاقة‬ ‫إنتاج‬ ‫لمقدار‬
‫م‬
•
(
‫بالو‬ ‫التسخين‬ ‫أو‬ ‫التبريد‬ ‫سعة‬
‫اط‬
‫ساعة‬
)
‫بكمية‬ ‫مقارنة‬
•
‫الطاقة‬ ‫مدخالت‬
(
‫الكهربائية‬ ‫الطاقة‬
‫ساعة‬ ‫بالوات‬
)
‫النظام‬ ‫لهذا‬
.
Energy Efficiency Ratio, EER ‫الطاقة‬ ‫استهالك‬ ‫كفاءة‬ ‫معدل‬
The EER is a measure of the amount
of power output by a system(Cooling
or Heating Capacity in BTU)
compared to the amount of power
input (Electrical Energy in
Watt‐hour).
Cooling/Heating Capacity (BTU)
EER= ----------------------------------------------------------------------
Electrical Energy (W.h)
‫هو‬
(
EER
)
‫الناتج‬ ‫الطاقة‬ ‫لمقدار‬ ‫مقياس‬
‫النظام‬ ‫عن‬
(
‫التسخي‬ ‫أو‬ ‫التبريد‬ ‫سعة‬
‫ن‬
‫بريطانية‬ ‫حرارية‬ ‫بوحدة‬
)
‫بك‬ ‫مقارنة‬
‫مية‬
‫الطاقة‬
‫المدخالت‬
(
‫الكهربائية‬ ‫الطاقة‬
‫ساعة‬ ‫بالوات‬
.)
Kilo‐Watt per Ton, (kW/Ton) ‫طن‬ ‫النتاج‬ ‫الالزمة‬ ‫الطاقة‬ ‫كمية‬
The term kW/ton is defined as the ratio
of energy consumption in kW to the rate
of heat removal in tons at rated
conditions. It is commonly used for large
commercial and industrial air
conditioning systems
Energy Consumption (KW)
KW/Ton= ---------------------------------------------------------------------
-
Heat Removed (Ton)
‫المصطلح‬ ‫يعرف‬
kW / ton
‫بأنه‬
‫بالكيلوواط‬ ‫الطاقة‬ ‫استهالك‬ ‫نسبة‬
,
‫و‬
‫الحرارة‬ ‫إزالة‬ ‫معدل‬ ‫إلى‬ ‫يشير‬
‫المقدرة‬ ‫الظروف‬ ‫في‬ ‫باألطنان‬
.
‫وهو‬
‫أنظمة‬ ‫لتوصيف‬ ‫اإلستخدام‬ ‫شائع‬
‫والصناع‬ ‫التجارية‬ ‫الهواء‬ ‫تكييف‬
‫ية‬
‫الكبيرة‬
Annual Energy Consumption ‫السنوي‬ ‫الكهرباء‬ ‫استهالك‬
KW
= Cap. (TR) x Qty x IPLV (---------) x Operation Hours
Ton
Annual Energy Consumption (KW.h)=
IPLV
‫الجزء‬ ‫تحميل‬ ‫قيمة‬
‫المصطلح‬ ‫هو‬ ‫المتكامل‬
‫أداء‬ ‫لتقييم‬ ‫المستخدم‬
‫التحم‬ ‫حالة‬ ‫في‬ ‫المبرد‬
‫يل‬
‫الجزئي‬
.
IPLV
Integrated Part Load Value is the term used to
assess the performance of a chiller at part load
condition.
IPLV is derived considering weighted average of 4
loading points (25%, 50%, 75% and 100%) – the
most appropriate reference.
IPLV=0.01A+0.42B+0.45C+0.12D
Annual Energy Cost ‫السنوي‬ ‫الطاقة‬ ‫استهالك‬ ‫تكلفة‬
-
Simply annual
energy consumption
in KWh multiplies in
the cost of each KWh
unit.
= Ann. Energy Consumption KWh x Energy Cost ($/KWh)
Annual Energy Cost (S)=
‫مضاعفة‬ ‫يتم‬ ، ‫ببساطة‬
‫السنوي‬ ‫الطاقة‬ ‫استهالك‬
‫تكلفة‬ ‫في‬ ‫وات‬ ‫بالكيلو‬
‫كل‬
‫ساعة‬ ‫وات‬ ‫كيلو‬ ‫وحدة‬
.
Return of Investment ‫االستثمار‬ ‫على‬ ‫العائد‬
Payback period is the estimated
amount of time it takes
consumers to recover the
assumed higher purchase price
of more‐efficient equipment
through lower operating costs.
Annual Energy Consumption Saving ($)
= ------------------------------------------------------
Total Cost of New Efficient Units ($)
ROI(Yr)
‫مقدار‬ ‫هو‬ ‫االستثمار‬ ‫على‬ ‫العائد‬
‫يستغرقه‬ ‫الذي‬ ‫المقدر‬ ‫الوقت‬
‫الش‬ ‫سعر‬ ‫السترداد‬ ‫المستهلكون‬
‫راء‬
‫األ‬ ‫للمعدات‬ ‫المفترض‬ ‫المرتفع‬
‫كثر‬
‫تكاليف‬ ‫انخفاض‬ ‫خالل‬ ‫من‬ ‫كفاءة‬
‫التشغيل‬
.
Case Study ‫تطبيقي‬ ‫مثال‬
‫المقترحة‬ ‫الجديدة‬ ‫للشيلرات‬ ‫العامة‬ ‫المشروع‬ ‫بيانات‬
General Project Data of Proposed New Chillers
Bank Murabaha (Interest Rate - i) % 7%
Escalation Rate - e % 2%
Electricity Rate JD/KWh 0.27
Operating Hours Hours 3000
Useful Life Years 10
Country Jordan, Amman
Building Type Offices
Climate Zone CZ 3B
Building Load Factor BLF 0.64
‫الموجودة‬ ‫للشيلرات‬ ‫الفعلية‬ ‫األداء‬ ‫قراءات‬
Actual Performance Readings of Existing Chillers
The Delta-T across the working
chiller is within acceptable level of
2’C/Compressor.
The Delta-T across the working
chiller is at low level of 3’C when
both Compressor are working.
CHW flowing through off Chiller loss
0.2-0.5’C because of Cooler
insulation condition.
‫الشيلرات‬ ‫نظام‬ ‫إدخال‬ ‫بيانات‬
System Input Data of Chillers
System Type New Sys.
Model No. PSC4-105 Original Present
Total Capacity for each Chiller Tr 85 85 85
Quantity Nos. 2 2 2
Total Cost of Chiller/s JD 68,000 0 0
Total Installation Cost JD 12,000 0 0
Total Contracting (Supply & Install) JD 80,000 0 0
KW/TR 0.76 1.03 1.6
EER 15.8 11.7 7.4
COP 4.6 3.4 2.2
Maintenance Cost for (1) Year/s (Warranty) JD/Tr 0 25 25
Maintenance Cost for (2-5) Year/s JD/Tr 5 30 30
Maintenance Cost for (6-10) Year/s JD/Tr 10 35 35
Maintenance Cost for (11-20) Year/s JD/Tr 20 40 40
Total Maintenance Cost for 20 Years JD 45900 122400 122400
Existing System
Petra
System Performance/s
Description
‫األنظمة‬ ‫مخرجات‬ ‫بيانات‬
(
‫االسترداد‬ ‫وفترة‬ ‫السنوية‬ ‫التكلفة‬
)
Systems Output Data (Annual Cost & Payback Period)
System Type New Sys.
Model No. PSC4-105 Original Present
KWh/Year 248064 336192 551616
JD/Year 66977 90772 148936
Total Maintenance Cost for 20 Years JD @ 20 Yrs 45900 122400 122400
Annual Maintenance (AVG Per Year)
over 20 Years
JD/Year 2295 6120 6120
Annual Cost JD/Year 69272 96892 155056
JD/Year Baseline 27620 85784
% Baseline 28.5% 55.3%
Years Baseline 2.90 0.93
Months Baseline 34.8 11.2
Existing APX90-2S
Payback Period
Annual Energy Consumption
Annual Cost Saving
Petra
Description
‫النظام‬ ‫مخرجات‬ ‫بيانات‬
(
‫الحياة‬ ‫دورة‬ ‫لتكلفة‬ ‫الحالية‬ ‫القيمة‬
)
System Output Data (Life Cycle Cost Present Value)
SystemType NewSys.
Model No. PSC4-105 Original Present
Total Costof 2-Chillers JD 80,000 0 0
Total EnergyCostfor20Years JD 1339546 1815437 2978726
Total Maintenance Costs JD 45900 122400 122400
Total Life Cycle Cost(Useful Life) JD 1385446 1937837 3101126
Total Savings(Useful Life) JD Baseline 552391.2 1715681
ExistingSystem
Petra
Description
‫للشيلرات‬ ‫السنوي‬ ‫الطاقة‬ ‫استهالك‬ ‫مقارنة‬
Ann. Energy Consumption Comparison for Chillers
SystemType NewSys.
ModelNo. PSC4-105 APX90-2S Present
KW/Tr 0.76 1.03 1.632
KWh/Year 248064 336192 551616
AnnualEnergyConsumption JD/Year 66977 90772 148936
SystemPerformance
ExistingSystem
Petra
Description
‫السنوي‬ ‫الطاقة‬ ‫استهالك‬
(
KWh / year)
‫الشيلرات‬
Ann. Energy Consumption (KWh/Year) for Chillers
‫للشيلرات‬ ‫السنوية‬ ‫الطاقة‬ ‫تكلفة‬
Annual Energy Cost per Year for Chillers
PSC4-105 APX90-2S Present
66977
90772
148936
ANNUAL ENERGY CONSUMPTION JD/YEAR
‫للشيلرات‬ ‫الحياة‬ ‫دورة‬ ‫تكلفة‬ ‫ملخص‬
Life Cycle Cost Summary for Chillers
SystemType NewSys.
Model No. PSC4-105 Orignal Present
Total Costof 2-Chillers JD 80,000 0 0
Total Energy Costfor20Years JD 1339546 1815437 2978726
Total Maintenance Costs JD 45900 122400 122400
Total Life Cycle Cost(Useful Life) JD 1385446 1937837 3101126
Total Savings (Useful Life) JD Baseline 552391.2 1715681
Existing System
Petra
Description
Final Conclusion ‫النهائية‬ ‫النتيجة‬
In less than 1.5 financial years the New Chillers will return it’s
cost over 20 years life cycle- ‫خالل‬ ‫اإلستثمار‬ ‫استرداد‬
1,5
‫مالية‬ ‫سنة‬
‫لألجهزة‬ ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫يمكن‬ ‫كيف‬
/
‫الطاقة؟‬ ‫هدر‬ ‫من‬ ‫يقلل‬ ‫أن‬ ‫األنظمة‬
How monitoring Eq./System Saves Energy Remotely?
Top (Level 3)
Comfort, ES
& Productivity.
Middle (Level 2)
Monitor, Control
and Field Services
Base (Level 1)
Data: Power, CH.
W. and Air
Performance
centric
Facilities
centric
‫بالمبانى‬ ‫الذكي‬ ‫التحكم‬ ‫لمنظومة‬ ‫الفعالة‬ ‫الإمكانيات‬
The Capabilities
Of effective Building Management System
‫الفعالة‬ ‫الخدمات‬
Effective Services
Facilities Monitored & Controlled by BMS-‫بالمنظومة‬ ‫وتحكم‬ ‫مراقبة‬ ‫خدمات‬
Finally, without Central Control: There is No System
eBMS
Water Cooled Chiller ‫بالمياه‬ ‫المبرد‬ ‫الشيلر‬
-
Remotely Monitored Parameters:
• Status: Run Hours.
• Loading/Unloading of Capacity
• Input Power.
• CHW Dynamic/Static Pressure.
• CHW Temp. & Delta-T.
• Cond. W. Temp. & Delta-T.
• Compressor Lifting Power.
• Running Efficiency (KW/TR).
‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬
:
•
‫التشغيلية‬ ‫الحالة‬
:
‫التشغيل‬ ‫ساعات‬
.
•
‫التحميل‬
/
‫التشغيل‬ ‫سعة‬ ‫من‬ ‫التفريغ‬
.
•
‫الكهرباء‬ ‫مقدار‬
.
•
‫التبريد‬ ‫مياه‬ ‫تدفق‬
:
‫ديناميكي‬
/
‫ستاتي‬
‫كي‬
.
•
‫الباردة‬ ‫المياه‬ ‫حرارة‬ ‫درجات‬ ‫فرق‬
.
•
‫الساخنة‬ ‫المياه‬ ‫حرارة‬ ‫درجات‬ ‫فرق‬
.
•
‫للكمبرسر‬ ‫الرفع‬ ‫طاقة‬
.
•
‫الحالية‬ ‫الكفاءة‬
(
‫كيلوات‬
/
‫طن‬
.)
Readings & Meanings: ‫الدالالت‬ ‫و‬ ‫القراءات‬
:
CHW Delta-T
Calculate TR
COP: Coefficient of Performance
KW & KWh
Cooling Tower
Performance
SH & SC
Temp. Sensor
H. Press. Sensor
L. Press. Sensor
Flow Recorder
Electrical
Meter
During Testing & Evaluation
with State of Art Instrument.
‫أ‬ ‫باستخدام‬ ‫والتقييم‬ ‫االختبار‬ ‫أثناء‬
‫و‬ ‫حدث‬
‫الفحص‬ ‫أجهزة‬ ‫أدق‬
‫من‬ ‫نموذج‬
‫عرض‬
‫و‬ ‫القراءات‬
‫البيانات‬
Sample
of
Reading
& Logged
Data
‫التبريــــــــــد‬ ‫برج‬
‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬
:
•
‫المكثف‬ ‫مياه‬ ‫حرارة‬ ‫درجة‬
SWT
‫و‬
RWT.
•
‫حرارة‬ ‫درجة‬
‫البرج‬ ‫هواء‬
AWT / RH & RWT / RH.
•
‫بالبرج‬ ‫المحيطة‬ ‫األجواء‬ ‫ورطوبة‬ ‫حرارة‬ ‫درجة‬
.
•
‫تدفق‬
‫مياه‬
‫المكثف‬
/
‫البرج‬
.
•
‫مياه‬ ‫وكميه‬ ‫النزف‬
‫التعويض‬
‫الكيمي‬ ‫والمواد‬
‫ائية‬
.
•
‫البرج‬ ‫مياه‬ ‫حرارة‬ ‫فرق‬ ‫من‬ ‫األداء‬ ‫احسب‬
‫الرطب‬ ‫الهواء‬ ‫وحرارة‬
.
Cooling Tower
Remotely Monitored Parameters:
• Condenser SWT & RWT.
• Tower’s AWT/RH & RWT/RH.
• Ambient Temp. & RH%.
• Condenser/Tower Water Flow.
• Bleeding, make-up & chemicals.
• Calculate Cooling Tower Approach
(as less as possible).
Air Cooled Chiller-‫بالهواء‬ ‫مبرد‬ ‫شيلر‬
Remotely Monitored Parameters: ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬
:
• Status: Run Hours.
• Loading/Unloading of Capacity
• Input Power.
• CHW Dynamic/Static Pressure.
• CHW Temp. & Delta-T.
• SH/SC-Superheat & SubCooling.
• Compressor Lifting Power.
• Running Efficiency (KW/TR).
•
‫التشغيلية‬ ‫الحالة‬
:
‫التشغي‬ ‫ساعات‬
‫ل‬
.
•
‫التحميل‬
/
‫التش‬ ‫سعة‬ ‫من‬ ‫التفريغ‬
‫غيل‬
.
•
‫الكهرباء‬ ‫مقدار‬
.
•
‫التبريد‬ ‫مياه‬ ‫تدفق‬
:
‫ديناميكي‬
/
‫ست‬
‫اتيكي‬
.
•
‫الباردة‬ ‫المياه‬ ‫حرارة‬ ‫درجات‬ ‫فرق‬
.
•
‫المبرد‬ ‫السائل‬ ‫و‬ ‫المحمص‬ ‫الغاز‬
.
•
‫للكمبرسر‬ ‫الرفع‬ ‫طاقة‬
.
•
‫الحالية‬ ‫الكفاءة‬
(
‫كيلوات‬
/
‫طن‬
.)
Air Cooled Chiller with 2-
Circuits, each with 1-Screw
Compressor
‫دائ‬ ‫على‬ ‫يحتوى‬ ‫بالهواء‬ ‫مبرد‬ ‫شيلر‬
‫رتي‬
‫تبريد‬
,
‫بعدد‬ ‫منهما‬ ‫كل‬
1
‫برغي‬ ‫كميرسر‬
Air Cooled Chiller with 2-
Circuits, each with 2-Scroll
Compressors
‫على‬ ‫يحتوى‬ ‫بالهواء‬ ‫مبرد‬ ‫شيلر‬
‫تبريد‬ ‫دائرتي‬
,
‫بعدد‬ ‫منهما‬ ‫كل‬
2
‫لولبي‬ ‫كمبرسر‬
Compressor ‫الضاغط‬
-
Remotely Monitored Parameters:
• Frequent: Off/Part/Full.
• Input Power.
• H/L Press. & Temp..
• SH/SC-Superheat & SucCool
• Compressor Lifting Power.
• Running Efficiency.
‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬
:
•
‫التشغيلية‬ ‫الحالة‬
:
‫اغالق‬
/
‫جزئى‬
/
‫كامل‬
.
•
‫الكهرباء‬ ‫مقدار‬
.
•
‫الضغط‬
/
‫والمنخفضة‬ ‫العليا‬ ‫الحرارة‬
.
•
‫المبرد‬ ‫السائل‬ ‫و‬ ‫المحمص‬ ‫الغاز‬
.
•
‫للكمبرسر‬ ‫الرفع‬ ‫طاقة‬
.
•
‫الحالية‬ ‫الكفاءة‬
.
Readings & Meanings: ‫الدالالت‬ ‫و‬ ‫القراءات‬
:
Crank Case Heater:
Recording Comp. Frequent On/Off
Indicate: Performance
Compressor Lifting Power
KW &
KWh
SH: Superheat &
SC: Sub-Cooling
Temp. Sensor H. Press. Sensor L. Press. Sensor SMART Electrical Meter
Cooler
Cond.
Temp.
Variable Frequency Drive ‫المتردد‬ ‫التيار‬ ‫منظم‬
-
Remotely Monitored Parameters:
•Status.
•Input Power.
•Signal Condition.
•Hz vs. PI.
‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬
:
•
‫التشغيلية‬ ‫الحالة‬
.
•
‫الكهرباء‬ ‫مقدار‬
.
•
‫التشغيل‬ ‫إشارة‬ ‫حالة‬
.
•
‫استهالك‬ ‫مقدار‬ ‫مقابل‬ ‫التردد‬
‫الطاقة‬
.
Temp. Sensor
H. Press. Sensor
L. Press. Sensor
Flow Transducer
Diff. Pressure Sensor
Maintaining CHW Flow @
Right Location
Signal to Modulate CHW
Pump’s Speed to ensure the
right flow.
Vibration Sensor
Ensure Pumping
Performance
Avoid Mech. Break-down
Pump’s Control & Driver ‫السرعة‬ ‫ومنظم‬ ‫المضخة‬
-
• Real-time process monitoring.
• Real-time Process data
collection , Historical, timed.
• Real-time process statistics.
• Schematics visualization &
analysis.
• Reports Generation.
• Engg. Recommendations
•
‫الحق‬ ‫الوقت‬ ‫في‬ ‫العملية‬ ‫مراقبة‬
‫يقي‬
.
•
‫الوقت‬ ‫في‬ ‫العملية‬ ‫بيانات‬ ‫جمع‬
‫الحقيقي‬
,
‫محدد‬ ‫لوقت‬
,
‫تجميعي‬
.
•
‫الوقت‬ ‫في‬ ‫العملية‬ ‫إحصاءات‬
‫الفعلي‬
.
•
‫المخططات‬ ‫وتحليل‬ ‫تصور‬
.
•
‫التقارير‬ ‫توليد‬
.
•
‫هندسية‬ ‫توصيات‬
.
‫اخلدمات‬ ‫ملخص‬
Benefits for Technical People Benefits for Business Owners
• Manage the Equipment/Systems more
easily.
• Response faster with better ability.
• Instant notification of incidents.
• Shift from Reactive to Proactive.
• Reduce failures & break-down time.
• Reduce maintenance cost.
• Increase the profitability of your
business due to increase of efficiency
& optimizations.
• Reduce required people to operate.
• Live overview of Equipment &
Systems.
• Calculated KPI for future expansions
and/or renovations.
Important Note: ‫مهمة‬ ‫مالحظة‬
:
Replacing
Engine
only
doesn’t
mean that
it'll turn to
race car,
smeller
when you
replace
chiller only
‫استبدال‬
‫محرك‬
‫ف‬ ‫السيارة‬
‫قط‬
‫يعنى‬ ‫ال‬
‫إلى‬ ‫تحولها‬
‫سيارة‬
‫سباق‬
,
‫كذلك‬
‫استبدال‬
‫الشيلرات‬
Must
consider
Pumps &
Pumping
beside
Water
Chemicals &
differentiate
between
Static &
Dynamic
Pressure
‫مراعاة‬ ‫يجب‬
‫و‬ ‫المضخات‬
‫و‬ ‫الضخ‬ ‫عملية‬
‫الحماي‬ ‫مستوى‬
‫ة‬
‫ل‬ ‫الكيميائية‬
‫مياه‬
‫التبريد‬
‫وضرورة‬
‫بي‬ ‫التفريق‬
‫ن‬
‫الضغط‬
‫و‬ ‫اإلستاتيكي‬
‫الديناميكي‬
But 4ΔT’s: to ensure Efficiency, Performance & Comfort
1
2 3
4
4
‫الحرارة‬ ‫لدرجات‬ ‫فروق‬
:
‫الراح‬ ‫و‬ ‫والفعالية‬ ‫الكفاءة‬ ‫لضمان‬
‫ة‬
Beside
managing
the CHW
Delta-T
across the
Indoor
Units
Air/Water
Sides
‫جانب‬ ‫إلى‬
‫بفر‬ ‫التحكم‬
‫ق‬
‫درجات‬
‫المياه‬ ‫حرارة‬
‫على‬ ‫الباردة‬
‫جانبي‬
‫وحدات‬
‫الهواء‬ ‫معالجة‬
‫جانبي‬ ‫كال‬
‫الهواء‬
/
‫الماء‬
‫لألرباح‬ ‫مولد‬ ‫الفعالة‬ ‫الصيانة‬
Effective Maintenance is a Profit Generator
‫على‬ ‫االتصال‬ ‫يمكنك‬ ‫للتواصل‬
:
‫م‬
.
‫جمعة‬
‫صالح‬
For Support Kindly contact: Eng. Juma Saleh
https://www.linkedin.com/in/juma-yousef-j-saleh-
jumayjuma@gmail.com
+962-7-9074-6811 (‫)النقال‬ Mobile
https://www.facebook.com/greenea
rthtechnologycompany
No. Image No. Image
Brand Fluke - 922 Brand KANE 450
Brand Fluke - TiS65 Brand Amprobe
Brand Fluke - 62 max Brand Herz
Brand Fluke - 435 Brand EXTECH- AN300
Brand Fluke - 1738 Brand EXTECH – RH‐520
Brand Fluke - 975 Brand EXTECH – SDL800
Brand Fluke - 233 Brand
Brand Fluke - 375
TAB Instruments (HVAC & IAQ Testing, Adjusting & Balancing)
Description of Tools & Instruments
Description of Tools & Instruments
1
Airflow Meter/Micro Manometer
2
Infrared Thermal Imager
3
Infrared Thermometer
4
3-Phase Power Quality & Energy Analyzer
5
3-Phase Electrical Energy Loggers
8
True-RMS AC/DC Clamp Meters
6
Air Meter
7
Remote Display Muntimeter
9
Gas Meter & Analyzer
HC, CH4, CFC, HFC, CO, CO2, SO, N2 & O2
10
Lux Meter
11
Water Flow Meter
12
Air Flow Meter Hood
pce-instruments-multifunction-airflow-meter-flow-
13
Hygrometer
14
Vibration Meter
Vibration Meter & Datalogger Instrument
16
IAQ Meter
PM: 10, 2.5 & 1 Micron, CO2, HCHO & VOC
15
Tachometer
Laser & Contact Tachometer to measure RPM
‫مؤهالت‬
‫الشركة‬
‫والفريق‬
‫الهندسي‬
Company &
Engg. Team
Qualifications
‫الجديدة‬ ‫القائمة‬ ‫للمشروعات‬ ‫الهندسي‬ ‫الدعم‬ ‫نقدم‬ ‫نحن‬
/
‫القائمة‬ ‫للمشاريع‬ ‫التعديل‬
‫األوسط‬ ‫الشرق‬ ‫إلى‬ ‫األردن‬ ‫من‬
We offering our Engineering Support for New and/or
Modification of Existing Projects from Jordan to Middle east.
‫الطاقي‬ ‫التدقيق‬
‫وإدارتها‬
‫التكييف‬ ‫حلول‬
‫والتهوية‬
‫الهواء‬ ‫جودة‬
‫والتنقي‬ ‫الداخلي‬
‫ة‬
‫بعد‬ ‫عن‬ ‫المراقبة‬
‫الصناعي‬ ‫األتمتة‬
‫ة‬
(
‫التحكم‬
)
‫ثالث‬ ‫طرف‬ ‫محكم‬
‫الفنى‬ ‫التدريب‬
(
‫الطلب‬ ‫حسب‬
)
Energy Audit &
MNGT
HVAC
Solutions
IAQ &
Filtration
Remote
Monitoring
Industrial
Automation
3rd Part Consult
& Judge
Tech. Training
(Customized)

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How to Calculate Chiller’s Performance & ROI when Replacing- كيف تحسب كفاءة الشيلر وجدوى فترة الاسترداد -by New Getco

  • 1. How to Calculate Chiller’s Performance?‫الشيلر‬ ‫كفاءة‬ ‫تحسب‬ ‫كيف‬
  • 2. Benefits of Calculation • Understand the actual performance. • Compare to original manufacturer Engg. Data. • Suggest methods to improve performance. • Increase cooling effect. • Reduce power consumption. • Evaluate the benefit of replacing with new chiller/s. ‫الحسابات‬ ‫إجراء‬ ‫فوائد‬ • ‫وجه‬ ‫على‬ ‫الشيلرات‬ ‫أداء‬ ‫معرفة‬ ‫الدقة‬ . • ‫األصلى‬ ‫باألداء‬ ‫النتائج‬ ‫مقارنة‬ ‫الهند‬ ‫بالمعطيات‬ ‫المقارنة‬ ‫عبر‬ ‫سية‬ ‫للمصنع‬ . • ‫األداء‬ ‫لرفع‬ ‫طرق‬ ‫اقتراح‬ . • ‫التبريد‬ ‫على‬ ‫القدرة‬ ‫زيادة‬ . • ‫الكهرب‬ ‫الطاقة‬ ‫استهالك‬ ‫تقليل‬ ‫ائية‬ . • ‫بشي‬ ‫االستبدال‬ ‫فائدة‬ ‫تقييم‬ ‫جديد‬ ‫لر‬ .
  • 3. ‫مفهوم‬ ‫استبدال‬ ‫علينا‬ : ‫الطاقة‬ ‫توفير‬ . ‫إلى‬ : ‫الطاقة‬ ‫هدر‬ ‫إيقاف‬ ( ‫هدر‬ ‫هو‬ ‫الحاجة‬ ‫فوق‬ ‫استهالك‬ ‫أي‬ ) • Energy Saving: must re-named as Elimination of Energy Wastage (Optimization), were wastage is anything beyond Comfort & Safety lines, without clear strategy none of Energy Saving Program succeed or sustain. • For that we like to share with you our method to optimize chilled water system and use CHW-Delta-T to indicate the level of Cost Effective Saving. • Not to forget the training program for your team to sustain the Optimization System and ensure effectiveness over time since the “Technology is a TOOL, peoples are the KEYS” ‫مجرد‬ ‫التكنولوجيا‬ ‫أداة‬ , ‫هم‬ ‫الناس‬ ‫األساس‬
  • 4. ‫هي‬ ‫المبرد‬ ‫أداء‬ ‫تحدد‬ ‫التي‬ ‫المعلمة‬KW / TR Parameter Determining Chiller’s Performance is KW/TR KW/TR is nothing but the amount of PI- Power Input consumed by Chiller to generate one ton of cooling. So, we need to measure actual………… Actual Power Consumption in KW Actual Produced Cooling in KWc or TR
  • 5. We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬ : ‫كيلوات‬ / ‫الساعة‬
  • 6. We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬ : ‫كيلوات‬ / ‫الساعة‬ There are two major factors to understand how energy is consumed? •KiloWatt: Power Rate at which energy is used? •Hour: Time of how long it’s in use? ‫العوامل‬ ‫من‬ ‫نوعان‬ ‫هناك‬ ‫استه‬ ‫كيفية‬ ‫لفهم‬ ‫الرئيسية‬ ‫الك‬ ‫الطاقة؟‬ • ‫الكيلوات‬ : ‫الطاقة‬ ‫كمية‬ ‫لتحديد‬ ‫المستهلكة‬ . • ‫الساعة‬ : ‫المستغرق‬ ‫الوقت‬ ‫الستهالكها‬
  • 7. We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬ ‫التكييف‬ ‫قياس‬ ‫وحدة‬ Thermal Unit
  • 8. We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬
  • 9. We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬ •British Thermal Unit: Cooling Energy Rate at which energy is used? •Hour: Time of how long it’s in use? • ‫البريطانية‬ ‫الحرارية‬ ‫الوحدة‬ : ‫التبريد‬ ‫طاقة‬ ‫كمية‬ ‫لتحديد‬ ‫المستهلكة‬ . • ‫الساعة‬ : ‫المستغرق‬ ‫الوقت‬ ‫الستهالكها‬ There are two major factors to understand how energy is consumed? ‫العوامل‬ ‫من‬ ‫نوعان‬ ‫هناك‬ ‫استه‬ ‫كيفية‬ ‫لفهم‬ ‫الرئيسية‬ ‫الك‬ ‫الطاقة؟‬
  • 10. We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬ : ‫كيلوات‬ / ‫الساعة‬ • KW & BTU: related to equipment performance & System Optimization. • Hour: related to operation & maintenance (O&M). • ‫الكيلوات‬ ‫و‬ ‫البريطانية‬ ‫الحرارية‬ ‫الوحدة‬ : ‫التحك‬ ‫منظومة‬ ‫و‬ ‫األجهزة‬ ‫كفاءة‬ ‫إليها‬ ‫يرجع‬ ‫م‬ ‫بالكفاءة‬ . • ‫الساعة‬ : ‫و‬ ‫التشغيل‬ ‫اجراءات‬ ‫إلى‬ ‫ترجع‬ ‫الصيانة‬ ‫فعالية‬ . We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬
  • 11. We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬ : ‫كيلوات‬ / ‫الساعة‬ • KW & BTU: Equipment required up-grading & demand response control system. • Hour: Require CMS-Computrized Maintenance System. • ‫الكيلوات‬ ‫و‬ ‫البريطاني‬ ‫الحرارية‬ ‫الوحدة‬ ‫ة‬ : ‫تركيب‬ ‫و‬ ‫تطوير‬ ‫إلى‬ ‫تحتاج‬ ‫األجهزة‬ ‫الحاجة‬ ‫قدر‬ ‫على‬ ‫تحكم‬ ‫منظومة‬ . • ‫الساعة‬ : ‫مراقبة‬ ‫منظومة‬ ‫إلى‬ ‫تحتاج‬ ‫آليا‬ ‫األداء‬ ‫لكفاءة‬ . We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬
  • 12. We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬ : ‫كيلوات‬ / ‫الساعة‬ •KW & BTU : Can be monitored remotely. •Hour: Can be generated remotely. • ‫الكيلوات‬ ‫و‬ ‫الحرارية‬ ‫الوحدة‬ ‫البريطانية‬ : ‫عن‬ ‫مراقبته‬ ‫ممكن‬ ‫بعد‬ . • ‫الساعة‬ : ‫بعد‬ ‫عن‬ ‫اصداره‬ ‫ممكن‬ . We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬
  • 13. We Pay for: KWh ‫مقابل‬ ‫ندفع‬ ‫نحن‬ : ‫كيلوات‬ / ‫الساعة‬ Energy X Time = Consumption/Production Power Input X Time = Power Consumption in KWh BTU X Time = Cooling Energy Consumption/Production in BTUh TR= (BTUh/12,000) We Feel Comfort for: ‫مقابل‬ ‫الراحة‬ ‫نحقق‬ ‫نحن‬ : BTUh ‫بريطانية‬ ‫تبريد‬ ‫وحدة‬ / ‫الساعة‬
  • 14. ASHRAE COP classification. According to the ASHRAE coefficient of performance (COP), an excellent full load COP has a value over 5.0. ‫األداء‬ ‫معامل‬ Coefficient of Performance
  • 15. Let’s Start Calculating ‫الحساب‬ ‫عملية‬ ‫لنبدأ‬
  • 16. Ultrasonic Water Flow Meter Testing Equipment Required to Perform the Test CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
  • 17. Electronic Water Flow Meter The Doppler meter continuously transmits high frequency sound that travels through the pipe wall and into the flowing liquid. Sound is reflected back to the sensor from solids or bubbles in the fluid. If the fluid is in motion, the echoes return at an altered frequency proportionate to flow velocity. Doppler flow meters continuously measure this frequency shift to calculate flow. Testing Equipment Required to Perform the Test CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
  • 18. Profile: Symmetrical Flow To achieve readable flow you need to measure away from Elbow/Restrictor 10 Diameters (min. 5 Dia) Ultrasonic Water Flow Meter Testing Equipment Required to Perform the Test CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
  • 19. Effective Sensing between both sensors. Ultrasonic Water Flow Meter Testing Equipment Required to Perform the Test CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
  • 20. Effective Sensing between both sensors. Ultrasonic Water Flow Meter Testing Equipment Required to Perform the Test CHW Flow Metering ‫الباردة‬ ‫المياه‬ ‫تدفق‬ ‫كمية‬ ‫قياس‬
  • 21. Step-1 : ‫خطوة‬ - ‫خط‬ ‫على‬ ‫الموجود‬ ‫الجزء‬ ‫حدد‬ ‫يكون‬ ‫الذي‬ ‫المبرد‬ ‫الماء‬ ‫أنابيب‬ ‫االنحناءات‬ ‫عن‬ ‫ًا‬‫د‬‫وبعي‬ ‫ا‬ً‫م‬‫مستقي‬ ‫والمفاصل‬ Identify the portion on a chilled water pipeline which is straight and away from bends and joints ( ‫من‬ ‫أدنى‬ ‫بحد‬ 5 ‫إلى‬ 10 ‫أقطار‬ ) (min. 5 to 10 Diameters)
  • 22. Step-2 : ‫خطوة‬ - ‫أنبوب‬ ‫من‬ ‫محدد‬ ‫جزء‬ ‫عن‬ ‫العزل‬ ‫بإزالة‬ ‫قم‬ Remove Insulation on Selected Portion of the CHW Pipe.
  • 23. Step-3 : ‫خطوة‬ - ‫ألنبوب‬ ‫الخارجي‬ ‫القطر‬ ‫بقياس‬ ‫قم‬CHW ‫للفطيرة‬ ‫الفعال‬ ‫القطر‬ ‫لمعرفة‬ . Measure the Out-Diameter of the CHW pipe to find out the effective diameter of the pie. Formula to Calculate the Pipe’s Diameter: Circumference (Outer-Dia) = Diameter x Phi Effective-Dia= Dia-(2x Thickness)
  • 24. Insert the values of Dia, pipe thickness, CHW Temperatures Values in the Meter and get the effective distance required to place the Emitter/Receiver on the CHW pipe Valve Type – Make - Size CHW Pressure - Psi Flow Value – by Unit Medium: Water ‫قطر‬ ‫قيم‬ ‫أدخل‬ ‫وسمك‬ ‫درجات‬ ‫وقيم‬ ‫األنبوب‬ ‫المياه‬ ‫حرارة‬ ‫العداد‬ ‫في‬ ‫الف‬ ‫المسافة‬ ‫على‬ ‫واحصل‬ ‫عالة‬ ‫الباعث‬ ‫لوضع‬ ‫المطلوبة‬ / ‫أنب‬ ‫على‬ ‫االستقبال‬ ‫جهاز‬ ‫وب‬ ‫المياه‬ Step-4 : ‫خطوة‬ -
  • 25. Step-4 : ‫خطوة‬ - ‫المستشعرين‬ ‫كال‬ ‫بين‬ ‫الفعال‬ ‫االستشعار‬ Effective Sensing between both sensors.
  • 26. Step-5 : ‫خطوة‬ - ‫بـ‬ ‫المياه‬ ‫تدفق‬ ‫معدل‬ ‫بقياس‬ ‫قم‬ : Measure the Water Flow Rate in: • GPM ‫جالون‬ / ‫الدقيقة‬ - •Or m3/hr ‫مكعب‬ ‫متر‬ / ‫الساعة‬ -
  • 27. Measure the Water Flow Rate in: GPM Or m3/hr and compare with design flow, beside velocity and pressure drop across the cooling coil. Step-5 : ‫خطوة‬ - ‫بـ‬ ‫المياه‬ ‫تدفق‬ ‫معدل‬ ‫بقياس‬ ‫قم‬ : GPM ‫أو‬m3 / hr ‫تدفق‬ ‫مع‬ ‫وقارن‬ ‫وانخفاض‬ ‫السرعة‬ ‫بجانب‬ ، ‫التصميم‬ ‫التبريد‬ ‫ملف‬ ‫عبر‬ ‫الضغط‬ .
  • 28. Testing Equipment Required to Perform the Test: CHW Flow Metering Ultrasonic Water Flow Meter in Action
  • 29. Testing Equipment Required to Perform the Test: Temperature Measuring IR Temperature Pointer Prop Temperature Sensor
  • 30. Step-6 : ‫خطوة‬ - ‫األنبوب‬ ‫ومخرج‬ ‫مدخل‬ ‫من‬ ‫كل‬ ‫على‬ ‫السطح‬ ‫حرارة‬ ‫درجات‬ ‫بقياس‬ ‫قم‬ Measure the surface temperatures on both inlet & outlet CHW pipeline.
  • 31. ‫األنسب‬ ‫التبريد‬ ‫غاز‬ ‫اختر‬ Select Refrigerant Refrigeration Effect ‫التبريد‬ ‫غاز‬ ‫تأثير‬
  • 32. ‫المحمص‬ ‫الغاز‬ ‫درجة‬ ‫من‬ ‫يتبين‬ ‫التكييف‬ ‫أداء‬ ‫كفاءة‬ ‫على‬ ‫الرئيسي‬ ‫المؤشر‬ ‫السائل‬ ‫تبريد‬ ‫مقدار‬ ‫و‬ The Main Sign for Refrigeration Performance are SH/SC: Superheat & Subcooling Testing Parameters LP HP Tin Tout Superheat Subcool W.in W.out Chiller#1 Comp-1A Comp-2A Comp-3A Comp-1B Comp-2B Comp-3B All Compressors Performance Readings Press. Temperatures Refrigerant: R- CHW Remark
  • 33. Meter will calculate the temp. diff. between inlet & leaving along with Quantification of flow ‫إحتساب‬ ‫يتم‬ ‫درجات‬ ‫فرق‬ ‫الحرارة‬ ‫و‬ ‫الداخلة‬ ‫من‬ ‫الخارجة‬ ‫تحديد‬ ‫مع‬ ‫الماء‬ ‫كمية‬ ‫المتدفق‬ ‫لتحدد‬ ‫التبريد‬ ‫كمية‬ ‫المستهلكة‬ ‫التبريد؟‬ ‫كمية‬ ‫يحتسب‬ ‫كيف‬ How to Calculate TR
  • 34. Step-7 : ‫خطوة‬ - ‫هذ‬ ‫القياس‬ ‫لحظة‬ ‫الشيلر‬ ‫بواسطة‬ ‫تبريدها‬ ‫تم‬ ‫الذي‬ ‫الفعلية‬ ‫األطنان‬ ‫احسب‬ ‫ه‬ . Calculate actual TR delivered by Chiller @ this Measurement Moment. TR=(Q x Cp x (T1-T2)x 1000)/3024 Where: Q is: Fill the CHW flow m3/h T1 as: Inlet CHW Temp. T2: Outlet CHW Temp. Cp is: The specific heat capacity of Water= 1 Kcal/Kg.’C GPM x Delta-T Q(tons)= ---------------------- 24
  • 35. Step-8 : ‫خطوة‬ - Measure the 3- Phase power of the Chiller’s compressor utilizing the benefits of the Power Analyzer. ‫الطاقة‬ ‫قياس‬ ‫الطو‬ ‫ثالثية‬ ‫ر‬ ‫لضاغط‬ ‫المبرد‬ ‫باستخدام‬ ‫محلل‬ ‫مزايا‬ ‫الطاقة‬ .
  • 36. Testing Equipment Required to Perform the Test: Power Analyzer ‫الطاقة‬ ‫محلل‬ Simple Clamp Meter Full Power Analyzer
  • 37. Testing Equipment Required to Perform the Test Power Analysis Full Power Analyzer in Action ‫الكهرباء‬ ‫حالة‬ ‫تحليل‬
  • 38. Step-9 : ‫خطوة‬ - • Divide the measured power consumption in KW with the calculated TR value. • Then calculate the specific power consumption of the chiller in KW/TR • Compare this value with the designed value and estimate the deviation percentage. KW Electricity COP= ---------------------- TR Refrigeration KWc Refrigeration COP= ------------------------- KW Electricity • ‫استهالك‬ ‫اقسم‬ ‫المقاس‬ ‫الطاقة‬ ‫قي‬ ‫مع‬ ‫بالكيلوواط‬ ‫مة‬ TR ‫المحسوبة‬ . • ‫استهالك‬ ‫احسب‬ ‫ثم‬ ‫المحدد‬ ‫الطاقة‬ ‫في‬ ‫للمبرد‬ KW / TR • ‫مع‬ ‫القيمة‬ ‫هذه‬ ‫قارن‬ ‫وق‬ ‫المصممة‬ ‫القيمة‬ ‫م‬ ‫نسبة‬ ‫بتقدير‬ ‫االنحراف‬ .
  • 39. Step-10 : ‫خطوة‬ - ‫الجزئي‬ ‫التحميل‬ ‫وأداء‬ ‫الموسمي‬ ‫التباين‬ Seasonal Variation & Part Load Performance • Chillers operate less than 1% of the time at their designed loading. • Hence it becomes equally important to assess the performance of a chiller under part loads. • Sometimes it is evident that part- load efficiencies of chillers will be better than full-load efficiencies. • ‫من‬ ‫أقل‬ ‫في‬ ‫المبردات‬ ‫تعمل‬ 1 ‫من‬ ٪ ‫لها‬ ‫المصمم‬ ‫التحميل‬ ‫عند‬ ‫الوقت‬ . • ‫الق‬ ‫بنفس‬ ‫المهم‬ ‫من‬ ‫يصبح‬ ‫ثم‬ ‫ومن‬ ‫در‬ ‫األحمال‬ ‫تحت‬ ‫المبرد‬ ‫أداء‬ ‫تقييم‬ ‫الجزئية‬ . • ‫الواضح‬ ‫من‬ ‫يكون‬ ‫األحيان‬ ‫بعض‬ ‫في‬ ‫للمبر‬ ‫الجزئي‬ ‫التحميل‬ ‫كفاءات‬ ‫أن‬ ‫دات‬ ‫التحميل‬ ‫كفاءات‬ ‫من‬ ‫أفضل‬ ‫ستكون‬ ‫الكامل‬ .
  • 40. Step-10 : ‫خطوة‬ - ‫الجزئي‬ ‫التحميل‬ ‫وأداء‬ ‫الموسمي‬ ‫التباين‬ Seasonal Variation & Part Load Performance
  • 41. ASHRAE 90.1 – 2016 – Table 6.8.1C
  • 43. Coefficient of Performance, COP ‫الكفاءة‬ ‫معامل‬ • The COP is a measure of the amount of power output by a system • (Cooling or heating capacity in Watt‐hour) compared to the amount of • power input (Electrical Energy in Watt‐hour) to that system. Cooling/Heating Capacity (W.h) COP= ---------------------------------------------------------------------- Electrical Energy (W.h) • ‫الكفاءة‬ ‫معامل‬ ( COP ) ‫مقياس‬ ‫هو‬ ‫النظا‬ ‫بواسطة‬ ‫الطاقة‬ ‫إنتاج‬ ‫لمقدار‬ ‫م‬ • ( ‫بالو‬ ‫التسخين‬ ‫أو‬ ‫التبريد‬ ‫سعة‬ ‫اط‬ ‫ساعة‬ ) ‫بكمية‬ ‫مقارنة‬ • ‫الطاقة‬ ‫مدخالت‬ ( ‫الكهربائية‬ ‫الطاقة‬ ‫ساعة‬ ‫بالوات‬ ) ‫النظام‬ ‫لهذا‬ .
  • 44. Energy Efficiency Ratio, EER ‫الطاقة‬ ‫استهالك‬ ‫كفاءة‬ ‫معدل‬ The EER is a measure of the amount of power output by a system(Cooling or Heating Capacity in BTU) compared to the amount of power input (Electrical Energy in Watt‐hour). Cooling/Heating Capacity (BTU) EER= ---------------------------------------------------------------------- Electrical Energy (W.h) ‫هو‬ ( EER ) ‫الناتج‬ ‫الطاقة‬ ‫لمقدار‬ ‫مقياس‬ ‫النظام‬ ‫عن‬ ( ‫التسخي‬ ‫أو‬ ‫التبريد‬ ‫سعة‬ ‫ن‬ ‫بريطانية‬ ‫حرارية‬ ‫بوحدة‬ ) ‫بك‬ ‫مقارنة‬ ‫مية‬ ‫الطاقة‬ ‫المدخالت‬ ( ‫الكهربائية‬ ‫الطاقة‬ ‫ساعة‬ ‫بالوات‬ .)
  • 45. Kilo‐Watt per Ton, (kW/Ton) ‫طن‬ ‫النتاج‬ ‫الالزمة‬ ‫الطاقة‬ ‫كمية‬ The term kW/ton is defined as the ratio of energy consumption in kW to the rate of heat removal in tons at rated conditions. It is commonly used for large commercial and industrial air conditioning systems Energy Consumption (KW) KW/Ton= --------------------------------------------------------------------- - Heat Removed (Ton) ‫المصطلح‬ ‫يعرف‬ kW / ton ‫بأنه‬ ‫بالكيلوواط‬ ‫الطاقة‬ ‫استهالك‬ ‫نسبة‬ , ‫و‬ ‫الحرارة‬ ‫إزالة‬ ‫معدل‬ ‫إلى‬ ‫يشير‬ ‫المقدرة‬ ‫الظروف‬ ‫في‬ ‫باألطنان‬ . ‫وهو‬ ‫أنظمة‬ ‫لتوصيف‬ ‫اإلستخدام‬ ‫شائع‬ ‫والصناع‬ ‫التجارية‬ ‫الهواء‬ ‫تكييف‬ ‫ية‬ ‫الكبيرة‬
  • 46. Annual Energy Consumption ‫السنوي‬ ‫الكهرباء‬ ‫استهالك‬ KW = Cap. (TR) x Qty x IPLV (---------) x Operation Hours Ton Annual Energy Consumption (KW.h)= IPLV ‫الجزء‬ ‫تحميل‬ ‫قيمة‬ ‫المصطلح‬ ‫هو‬ ‫المتكامل‬ ‫أداء‬ ‫لتقييم‬ ‫المستخدم‬ ‫التحم‬ ‫حالة‬ ‫في‬ ‫المبرد‬ ‫يل‬ ‫الجزئي‬ . IPLV Integrated Part Load Value is the term used to assess the performance of a chiller at part load condition. IPLV is derived considering weighted average of 4 loading points (25%, 50%, 75% and 100%) – the most appropriate reference. IPLV=0.01A+0.42B+0.45C+0.12D
  • 47. Annual Energy Cost ‫السنوي‬ ‫الطاقة‬ ‫استهالك‬ ‫تكلفة‬ - Simply annual energy consumption in KWh multiplies in the cost of each KWh unit. = Ann. Energy Consumption KWh x Energy Cost ($/KWh) Annual Energy Cost (S)= ‫مضاعفة‬ ‫يتم‬ ، ‫ببساطة‬ ‫السنوي‬ ‫الطاقة‬ ‫استهالك‬ ‫تكلفة‬ ‫في‬ ‫وات‬ ‫بالكيلو‬ ‫كل‬ ‫ساعة‬ ‫وات‬ ‫كيلو‬ ‫وحدة‬ .
  • 48. Return of Investment ‫االستثمار‬ ‫على‬ ‫العائد‬ Payback period is the estimated amount of time it takes consumers to recover the assumed higher purchase price of more‐efficient equipment through lower operating costs. Annual Energy Consumption Saving ($) = ------------------------------------------------------ Total Cost of New Efficient Units ($) ROI(Yr) ‫مقدار‬ ‫هو‬ ‫االستثمار‬ ‫على‬ ‫العائد‬ ‫يستغرقه‬ ‫الذي‬ ‫المقدر‬ ‫الوقت‬ ‫الش‬ ‫سعر‬ ‫السترداد‬ ‫المستهلكون‬ ‫راء‬ ‫األ‬ ‫للمعدات‬ ‫المفترض‬ ‫المرتفع‬ ‫كثر‬ ‫تكاليف‬ ‫انخفاض‬ ‫خالل‬ ‫من‬ ‫كفاءة‬ ‫التشغيل‬ .
  • 49. Case Study ‫تطبيقي‬ ‫مثال‬ ‫المقترحة‬ ‫الجديدة‬ ‫للشيلرات‬ ‫العامة‬ ‫المشروع‬ ‫بيانات‬ General Project Data of Proposed New Chillers Bank Murabaha (Interest Rate - i) % 7% Escalation Rate - e % 2% Electricity Rate JD/KWh 0.27 Operating Hours Hours 3000 Useful Life Years 10 Country Jordan, Amman Building Type Offices Climate Zone CZ 3B Building Load Factor BLF 0.64
  • 50. ‫الموجودة‬ ‫للشيلرات‬ ‫الفعلية‬ ‫األداء‬ ‫قراءات‬ Actual Performance Readings of Existing Chillers The Delta-T across the working chiller is within acceptable level of 2’C/Compressor. The Delta-T across the working chiller is at low level of 3’C when both Compressor are working. CHW flowing through off Chiller loss 0.2-0.5’C because of Cooler insulation condition.
  • 51. ‫الشيلرات‬ ‫نظام‬ ‫إدخال‬ ‫بيانات‬ System Input Data of Chillers System Type New Sys. Model No. PSC4-105 Original Present Total Capacity for each Chiller Tr 85 85 85 Quantity Nos. 2 2 2 Total Cost of Chiller/s JD 68,000 0 0 Total Installation Cost JD 12,000 0 0 Total Contracting (Supply & Install) JD 80,000 0 0 KW/TR 0.76 1.03 1.6 EER 15.8 11.7 7.4 COP 4.6 3.4 2.2 Maintenance Cost for (1) Year/s (Warranty) JD/Tr 0 25 25 Maintenance Cost for (2-5) Year/s JD/Tr 5 30 30 Maintenance Cost for (6-10) Year/s JD/Tr 10 35 35 Maintenance Cost for (11-20) Year/s JD/Tr 20 40 40 Total Maintenance Cost for 20 Years JD 45900 122400 122400 Existing System Petra System Performance/s Description
  • 52. ‫األنظمة‬ ‫مخرجات‬ ‫بيانات‬ ( ‫االسترداد‬ ‫وفترة‬ ‫السنوية‬ ‫التكلفة‬ ) Systems Output Data (Annual Cost & Payback Period) System Type New Sys. Model No. PSC4-105 Original Present KWh/Year 248064 336192 551616 JD/Year 66977 90772 148936 Total Maintenance Cost for 20 Years JD @ 20 Yrs 45900 122400 122400 Annual Maintenance (AVG Per Year) over 20 Years JD/Year 2295 6120 6120 Annual Cost JD/Year 69272 96892 155056 JD/Year Baseline 27620 85784 % Baseline 28.5% 55.3% Years Baseline 2.90 0.93 Months Baseline 34.8 11.2 Existing APX90-2S Payback Period Annual Energy Consumption Annual Cost Saving Petra Description
  • 53. ‫النظام‬ ‫مخرجات‬ ‫بيانات‬ ( ‫الحياة‬ ‫دورة‬ ‫لتكلفة‬ ‫الحالية‬ ‫القيمة‬ ) System Output Data (Life Cycle Cost Present Value) SystemType NewSys. Model No. PSC4-105 Original Present Total Costof 2-Chillers JD 80,000 0 0 Total EnergyCostfor20Years JD 1339546 1815437 2978726 Total Maintenance Costs JD 45900 122400 122400 Total Life Cycle Cost(Useful Life) JD 1385446 1937837 3101126 Total Savings(Useful Life) JD Baseline 552391.2 1715681 ExistingSystem Petra Description
  • 54. ‫للشيلرات‬ ‫السنوي‬ ‫الطاقة‬ ‫استهالك‬ ‫مقارنة‬ Ann. Energy Consumption Comparison for Chillers SystemType NewSys. ModelNo. PSC4-105 APX90-2S Present KW/Tr 0.76 1.03 1.632 KWh/Year 248064 336192 551616 AnnualEnergyConsumption JD/Year 66977 90772 148936 SystemPerformance ExistingSystem Petra Description
  • 55. ‫السنوي‬ ‫الطاقة‬ ‫استهالك‬ ( KWh / year) ‫الشيلرات‬ Ann. Energy Consumption (KWh/Year) for Chillers
  • 56. ‫للشيلرات‬ ‫السنوية‬ ‫الطاقة‬ ‫تكلفة‬ Annual Energy Cost per Year for Chillers PSC4-105 APX90-2S Present 66977 90772 148936 ANNUAL ENERGY CONSUMPTION JD/YEAR
  • 57. ‫للشيلرات‬ ‫الحياة‬ ‫دورة‬ ‫تكلفة‬ ‫ملخص‬ Life Cycle Cost Summary for Chillers SystemType NewSys. Model No. PSC4-105 Orignal Present Total Costof 2-Chillers JD 80,000 0 0 Total Energy Costfor20Years JD 1339546 1815437 2978726 Total Maintenance Costs JD 45900 122400 122400 Total Life Cycle Cost(Useful Life) JD 1385446 1937837 3101126 Total Savings (Useful Life) JD Baseline 552391.2 1715681 Existing System Petra Description
  • 58.
  • 59.
  • 60. Final Conclusion ‫النهائية‬ ‫النتيجة‬ In less than 1.5 financial years the New Chillers will return it’s cost over 20 years life cycle- ‫خالل‬ ‫اإلستثمار‬ ‫استرداد‬ 1,5 ‫مالية‬ ‫سنة‬
  • 61. ‫لألجهزة‬ ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫يمكن‬ ‫كيف‬ / ‫الطاقة؟‬ ‫هدر‬ ‫من‬ ‫يقلل‬ ‫أن‬ ‫األنظمة‬ How monitoring Eq./System Saves Energy Remotely?
  • 62. Top (Level 3) Comfort, ES & Productivity. Middle (Level 2) Monitor, Control and Field Services Base (Level 1) Data: Power, CH. W. and Air Performance centric Facilities centric ‫بالمبانى‬ ‫الذكي‬ ‫التحكم‬ ‫لمنظومة‬ ‫الفعالة‬ ‫الإمكانيات‬ The Capabilities Of effective Building Management System ‫الفعالة‬ ‫الخدمات‬ Effective Services Facilities Monitored & Controlled by BMS-‫بالمنظومة‬ ‫وتحكم‬ ‫مراقبة‬ ‫خدمات‬ Finally, without Central Control: There is No System eBMS
  • 63. Water Cooled Chiller ‫بالمياه‬ ‫المبرد‬ ‫الشيلر‬ - Remotely Monitored Parameters: • Status: Run Hours. • Loading/Unloading of Capacity • Input Power. • CHW Dynamic/Static Pressure. • CHW Temp. & Delta-T. • Cond. W. Temp. & Delta-T. • Compressor Lifting Power. • Running Efficiency (KW/TR). ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬ : • ‫التشغيلية‬ ‫الحالة‬ : ‫التشغيل‬ ‫ساعات‬ . • ‫التحميل‬ / ‫التشغيل‬ ‫سعة‬ ‫من‬ ‫التفريغ‬ . • ‫الكهرباء‬ ‫مقدار‬ . • ‫التبريد‬ ‫مياه‬ ‫تدفق‬ : ‫ديناميكي‬ / ‫ستاتي‬ ‫كي‬ . • ‫الباردة‬ ‫المياه‬ ‫حرارة‬ ‫درجات‬ ‫فرق‬ . • ‫الساخنة‬ ‫المياه‬ ‫حرارة‬ ‫درجات‬ ‫فرق‬ . • ‫للكمبرسر‬ ‫الرفع‬ ‫طاقة‬ . • ‫الحالية‬ ‫الكفاءة‬ ( ‫كيلوات‬ / ‫طن‬ .)
  • 64. Readings & Meanings: ‫الدالالت‬ ‫و‬ ‫القراءات‬ : CHW Delta-T Calculate TR COP: Coefficient of Performance KW & KWh Cooling Tower Performance SH & SC Temp. Sensor H. Press. Sensor L. Press. Sensor Flow Recorder Electrical Meter
  • 65. During Testing & Evaluation with State of Art Instrument. ‫أ‬ ‫باستخدام‬ ‫والتقييم‬ ‫االختبار‬ ‫أثناء‬ ‫و‬ ‫حدث‬ ‫الفحص‬ ‫أجهزة‬ ‫أدق‬
  • 67. ‫التبريــــــــــد‬ ‫برج‬ ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬ : • ‫المكثف‬ ‫مياه‬ ‫حرارة‬ ‫درجة‬ SWT ‫و‬ RWT. • ‫حرارة‬ ‫درجة‬ ‫البرج‬ ‫هواء‬ AWT / RH & RWT / RH. • ‫بالبرج‬ ‫المحيطة‬ ‫األجواء‬ ‫ورطوبة‬ ‫حرارة‬ ‫درجة‬ . • ‫تدفق‬ ‫مياه‬ ‫المكثف‬ / ‫البرج‬ . • ‫مياه‬ ‫وكميه‬ ‫النزف‬ ‫التعويض‬ ‫الكيمي‬ ‫والمواد‬ ‫ائية‬ . • ‫البرج‬ ‫مياه‬ ‫حرارة‬ ‫فرق‬ ‫من‬ ‫األداء‬ ‫احسب‬ ‫الرطب‬ ‫الهواء‬ ‫وحرارة‬ .
  • 68. Cooling Tower Remotely Monitored Parameters: • Condenser SWT & RWT. • Tower’s AWT/RH & RWT/RH. • Ambient Temp. & RH%. • Condenser/Tower Water Flow. • Bleeding, make-up & chemicals. • Calculate Cooling Tower Approach (as less as possible).
  • 69. Air Cooled Chiller-‫بالهواء‬ ‫مبرد‬ ‫شيلر‬ Remotely Monitored Parameters: ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬ : • Status: Run Hours. • Loading/Unloading of Capacity • Input Power. • CHW Dynamic/Static Pressure. • CHW Temp. & Delta-T. • SH/SC-Superheat & SubCooling. • Compressor Lifting Power. • Running Efficiency (KW/TR). • ‫التشغيلية‬ ‫الحالة‬ : ‫التشغي‬ ‫ساعات‬ ‫ل‬ . • ‫التحميل‬ / ‫التش‬ ‫سعة‬ ‫من‬ ‫التفريغ‬ ‫غيل‬ . • ‫الكهرباء‬ ‫مقدار‬ . • ‫التبريد‬ ‫مياه‬ ‫تدفق‬ : ‫ديناميكي‬ / ‫ست‬ ‫اتيكي‬ . • ‫الباردة‬ ‫المياه‬ ‫حرارة‬ ‫درجات‬ ‫فرق‬ . • ‫المبرد‬ ‫السائل‬ ‫و‬ ‫المحمص‬ ‫الغاز‬ . • ‫للكمبرسر‬ ‫الرفع‬ ‫طاقة‬ . • ‫الحالية‬ ‫الكفاءة‬ ( ‫كيلوات‬ / ‫طن‬ .)
  • 70. Air Cooled Chiller with 2- Circuits, each with 1-Screw Compressor ‫دائ‬ ‫على‬ ‫يحتوى‬ ‫بالهواء‬ ‫مبرد‬ ‫شيلر‬ ‫رتي‬ ‫تبريد‬ , ‫بعدد‬ ‫منهما‬ ‫كل‬ 1 ‫برغي‬ ‫كميرسر‬
  • 71. Air Cooled Chiller with 2- Circuits, each with 2-Scroll Compressors ‫على‬ ‫يحتوى‬ ‫بالهواء‬ ‫مبرد‬ ‫شيلر‬ ‫تبريد‬ ‫دائرتي‬ , ‫بعدد‬ ‫منهما‬ ‫كل‬ 2 ‫لولبي‬ ‫كمبرسر‬
  • 72. Compressor ‫الضاغط‬ - Remotely Monitored Parameters: • Frequent: Off/Part/Full. • Input Power. • H/L Press. & Temp.. • SH/SC-Superheat & SucCool • Compressor Lifting Power. • Running Efficiency. ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬ : • ‫التشغيلية‬ ‫الحالة‬ : ‫اغالق‬ / ‫جزئى‬ / ‫كامل‬ . • ‫الكهرباء‬ ‫مقدار‬ . • ‫الضغط‬ / ‫والمنخفضة‬ ‫العليا‬ ‫الحرارة‬ . • ‫المبرد‬ ‫السائل‬ ‫و‬ ‫المحمص‬ ‫الغاز‬ . • ‫للكمبرسر‬ ‫الرفع‬ ‫طاقة‬ . • ‫الحالية‬ ‫الكفاءة‬ .
  • 73. Readings & Meanings: ‫الدالالت‬ ‫و‬ ‫القراءات‬ : Crank Case Heater: Recording Comp. Frequent On/Off Indicate: Performance Compressor Lifting Power KW & KWh SH: Superheat & SC: Sub-Cooling Temp. Sensor H. Press. Sensor L. Press. Sensor SMART Electrical Meter Cooler Cond. Temp.
  • 74. Variable Frequency Drive ‫المتردد‬ ‫التيار‬ ‫منظم‬ - Remotely Monitored Parameters: •Status. •Input Power. •Signal Condition. •Hz vs. PI. ‫بعد‬ ‫عن‬ ‫للمراقبة‬ ‫المتغيرات‬ : • ‫التشغيلية‬ ‫الحالة‬ . • ‫الكهرباء‬ ‫مقدار‬ . • ‫التشغيل‬ ‫إشارة‬ ‫حالة‬ . • ‫استهالك‬ ‫مقدار‬ ‫مقابل‬ ‫التردد‬ ‫الطاقة‬ .
  • 75. Temp. Sensor H. Press. Sensor L. Press. Sensor Flow Transducer Diff. Pressure Sensor Maintaining CHW Flow @ Right Location Signal to Modulate CHW Pump’s Speed to ensure the right flow. Vibration Sensor Ensure Pumping Performance Avoid Mech. Break-down Pump’s Control & Driver ‫السرعة‬ ‫ومنظم‬ ‫المضخة‬ -
  • 76. • Real-time process monitoring. • Real-time Process data collection , Historical, timed. • Real-time process statistics. • Schematics visualization & analysis. • Reports Generation. • Engg. Recommendations • ‫الحق‬ ‫الوقت‬ ‫في‬ ‫العملية‬ ‫مراقبة‬ ‫يقي‬ . • ‫الوقت‬ ‫في‬ ‫العملية‬ ‫بيانات‬ ‫جمع‬ ‫الحقيقي‬ , ‫محدد‬ ‫لوقت‬ , ‫تجميعي‬ . • ‫الوقت‬ ‫في‬ ‫العملية‬ ‫إحصاءات‬ ‫الفعلي‬ . • ‫المخططات‬ ‫وتحليل‬ ‫تصور‬ . • ‫التقارير‬ ‫توليد‬ . • ‫هندسية‬ ‫توصيات‬ . ‫اخلدمات‬ ‫ملخص‬
  • 77. Benefits for Technical People Benefits for Business Owners • Manage the Equipment/Systems more easily. • Response faster with better ability. • Instant notification of incidents. • Shift from Reactive to Proactive. • Reduce failures & break-down time. • Reduce maintenance cost. • Increase the profitability of your business due to increase of efficiency & optimizations. • Reduce required people to operate. • Live overview of Equipment & Systems. • Calculated KPI for future expansions and/or renovations.
  • 78. Important Note: ‫مهمة‬ ‫مالحظة‬ :
  • 79. Replacing Engine only doesn’t mean that it'll turn to race car, smeller when you replace chiller only ‫استبدال‬ ‫محرك‬ ‫ف‬ ‫السيارة‬ ‫قط‬ ‫يعنى‬ ‫ال‬ ‫إلى‬ ‫تحولها‬ ‫سيارة‬ ‫سباق‬ , ‫كذلك‬ ‫استبدال‬ ‫الشيلرات‬
  • 80. Must consider Pumps & Pumping beside Water Chemicals & differentiate between Static & Dynamic Pressure ‫مراعاة‬ ‫يجب‬ ‫و‬ ‫المضخات‬ ‫و‬ ‫الضخ‬ ‫عملية‬ ‫الحماي‬ ‫مستوى‬ ‫ة‬ ‫ل‬ ‫الكيميائية‬ ‫مياه‬ ‫التبريد‬ ‫وضرورة‬ ‫بي‬ ‫التفريق‬ ‫ن‬ ‫الضغط‬ ‫و‬ ‫اإلستاتيكي‬ ‫الديناميكي‬
  • 81. But 4ΔT’s: to ensure Efficiency, Performance & Comfort 1 2 3 4 4 ‫الحرارة‬ ‫لدرجات‬ ‫فروق‬ : ‫الراح‬ ‫و‬ ‫والفعالية‬ ‫الكفاءة‬ ‫لضمان‬ ‫ة‬ Beside managing the CHW Delta-T across the Indoor Units Air/Water Sides ‫جانب‬ ‫إلى‬ ‫بفر‬ ‫التحكم‬ ‫ق‬ ‫درجات‬ ‫المياه‬ ‫حرارة‬ ‫على‬ ‫الباردة‬ ‫جانبي‬ ‫وحدات‬ ‫الهواء‬ ‫معالجة‬ ‫جانبي‬ ‫كال‬ ‫الهواء‬ / ‫الماء‬
  • 82. ‫لألرباح‬ ‫مولد‬ ‫الفعالة‬ ‫الصيانة‬ Effective Maintenance is a Profit Generator
  • 83. ‫على‬ ‫االتصال‬ ‫يمكنك‬ ‫للتواصل‬ : ‫م‬ . ‫جمعة‬ ‫صالح‬ For Support Kindly contact: Eng. Juma Saleh https://www.linkedin.com/in/juma-yousef-j-saleh- jumayjuma@gmail.com +962-7-9074-6811 (‫)النقال‬ Mobile https://www.facebook.com/greenea rthtechnologycompany
  • 84. No. Image No. Image Brand Fluke - 922 Brand KANE 450 Brand Fluke - TiS65 Brand Amprobe Brand Fluke - 62 max Brand Herz Brand Fluke - 435 Brand EXTECH- AN300 Brand Fluke - 1738 Brand EXTECH – RH‐520 Brand Fluke - 975 Brand EXTECH – SDL800 Brand Fluke - 233 Brand Brand Fluke - 375 TAB Instruments (HVAC & IAQ Testing, Adjusting & Balancing) Description of Tools & Instruments Description of Tools & Instruments 1 Airflow Meter/Micro Manometer 2 Infrared Thermal Imager 3 Infrared Thermometer 4 3-Phase Power Quality & Energy Analyzer 5 3-Phase Electrical Energy Loggers 8 True-RMS AC/DC Clamp Meters 6 Air Meter 7 Remote Display Muntimeter 9 Gas Meter & Analyzer HC, CH4, CFC, HFC, CO, CO2, SO, N2 & O2 10 Lux Meter 11 Water Flow Meter 12 Air Flow Meter Hood pce-instruments-multifunction-airflow-meter-flow- 13 Hygrometer 14 Vibration Meter Vibration Meter & Datalogger Instrument 16 IAQ Meter PM: 10, 2.5 & 1 Micron, CO2, HCHO & VOC 15 Tachometer Laser & Contact Tachometer to measure RPM ‫مؤهالت‬ ‫الشركة‬ ‫والفريق‬ ‫الهندسي‬ Company & Engg. Team Qualifications
  • 85. ‫الجديدة‬ ‫القائمة‬ ‫للمشروعات‬ ‫الهندسي‬ ‫الدعم‬ ‫نقدم‬ ‫نحن‬ / ‫القائمة‬ ‫للمشاريع‬ ‫التعديل‬ ‫األوسط‬ ‫الشرق‬ ‫إلى‬ ‫األردن‬ ‫من‬ We offering our Engineering Support for New and/or Modification of Existing Projects from Jordan to Middle east. ‫الطاقي‬ ‫التدقيق‬ ‫وإدارتها‬ ‫التكييف‬ ‫حلول‬ ‫والتهوية‬ ‫الهواء‬ ‫جودة‬ ‫والتنقي‬ ‫الداخلي‬ ‫ة‬ ‫بعد‬ ‫عن‬ ‫المراقبة‬ ‫الصناعي‬ ‫األتمتة‬ ‫ة‬ ( ‫التحكم‬ ) ‫ثالث‬ ‫طرف‬ ‫محكم‬ ‫الفنى‬ ‫التدريب‬ ( ‫الطلب‬ ‫حسب‬ ) Energy Audit & MNGT HVAC Solutions IAQ & Filtration Remote Monitoring Industrial Automation 3rd Part Consult & Judge Tech. Training (Customized)