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Business Value of IoT and
Machine Learning in Logistics
Francis Cepero
Director Vertical Markets
2
B2B Partner in
Cloud, IoT, ML and Security
+1500 Customers
+500 international IoT
customers
Gartner MQ IoT Services 2020
Corporate Group
100% Subsidiary of A1
Telekom Austria Group,
Part of America Móvil
200 Employees
3 locations in
Central Europe:
Vienna, Munich
and Lausanne
A1 Digital in a nutshell
Intelligent Mobility 2021 - BigML - A1D
3
6 Classic Problems in Logistics
Asset profitability impacted
from inefficient planning and
operation (idle times).
Asset availability impacted by
maintenance and down time
Lack of visibility on the daily
operations, few data enabled
metrics or key performance
indicators
SERVICE OPERATIONS
Lack of optimized usage of
assets, integrated planning,
route planning
No scale due to lack of
operational capacities.
Service level compliance
issues and associated
penalties.
Inability to adapt to
customers growing demands
CUSTOMER
ENGAGEMENT
Few insights through data
analysis (e.g. machine
learning models for demand
and supply chain)
Strong dependency on
manual repetitive tasks.
Lack of automated and
optimized planning capacities
to attend growing demand.
MANUAL PLANNING
ASSET OPERATION OPTIMIZATION DEMAND VISIBILITY
Intelligent Mobility 2021 - BigML - A1D
4
Scenarios Quality Control Maintenance Operations
Descriptive -
what happened?
• Quality Monitoring
• Testing Process
• Monitoring & Evaluation
• Detect Quality Loss
• Equipment Monitoring
• Performance Analytics
• Maintenance Analytics
• Equipment Failure RCA
• Operations Monitoring
• Process Mining
• Operator Behavior
• Operation Failure RCA
Predictive -
what will happen?
• Early Defect Detection
• Yield Quality Predict
• Predict Failures
• Estimate remaining useful
life (RUL)
• Predict Failure Impact
• Predict Activity / Setup Times
• Predict Production KPI(s)
• Demand Forecasting
• Supply Chain Disruption
Prescriptive -
what to do?
• Process Parameter
Recommendation for
Quality Improvement
• Self-calibrated testing
• Reduce Failure Cost
• Reduce Failure Rate
• Repair Recommendation
• Optimize Maintenance
• Start parameters
optimization
• Failure Rate Reduction
• Fuel/Energy Reduction
• Equipment Scheduling and
Dynamic Dispatch
• Operations Recommendation
Opportunities for compound improvement with IoT/ML
Smart Assets Use Cases (sense/predict/react)
RCA: root cause analysis
5
Predictive Analytics for Rail Logistics
Predictive Analytics future – integrating for success
Level 0: Prepare for business impact
Select Pilot Use cases, Collect data, select partners, align on platforms, run first PoCs, first
Business Cases, test highest value with minimal risk.
Level 1: Subsystems: Predictive analytics is executed at the subsystem /edge level
Use Cases: wheel bearing damage, flat spots, weight detection, exhaust filter, pantograph
Level 2: Asset Management: Condition of the cars / devices
Use Cases: Detect anomalies and combine them with asset data.
Condition/Predictive Maintenance of single asset types
Level 3: Operations Management
Use Cases: Multimodal logistic, predictive demand, supply chain simulation, predictive repair
cycles, scheduling, optimizing shifts, call centers, secondary assets
Level 4: Strategic Management
Use Cases: Strategic Investment decisions based on capacity utilization, market analysis,
economic activity (mega/macro/micro cycles), strategic decision support systems
Platform based approach: sustainable and repeatable impact at low costs.
Avoid lock-in. Achieve economies of scale, scope and skills at business, technical
and commercial levels
Enterprise
Systems
ERP
EAM
SCM
CRM
LPS
external
…
DWH
BPM
Strategic
Initiatives
Innovation
Programs
Continuous
Improv.
PDCA
Balanced
Scorecards
Quality
Control
Programs
Operations
Mgmt
Platforms of differentiation Systems of records
ML
Models
ML
Datasets
Clusters
Assoc.
sources
Anomaly
IOT
Device
Management
Real-Time
Analytics
Data
Visualisation
Integration
Device
Connectivity
Storage
Platform based predictive applications
6
Real Time Digital Logistics: Connected Assets and Connected Planning
Intelligent Mobility 2021 - BigML - A1D
IoT Solutions
+
Advanced Logistic Planning
Source: A1Digital/MathITLogistics
real-time management on assets and shipments real-time modelling of transportation networks
IoT Integrated Asset Mgmt
8
Target: Manage all type of assets and tools centrally - at a much lower cost
Locomotives/Heavy
Machines/Passenger Trains
Rolling Stock/Freight Cars
Other Vehicles/Forklifts/
Containers/…
Machines
Rail Tracks/Switches/
Railroad Crossings
Tools,
Workshop Equipment,
Spare Parts,
…
Facilities
Shunting/Logistics/
Disposition
Humans, Experts, Teams
Infrastructure/CheckPoints/
Visual Detection/Damage Recognition
Intelligent Mobility 2021 - BigML - A1D
9
Integrated Asset Management and IoT
Do this: EAM for Integrated Maintenance and Asset Optimization
• Modern enterprise asset
management (EAM) system to
improve processes and customer
service
• Identify opportunities to reduce
asset maintenance expenses with
better visibility into costs
• Manage planned and corrective fleet
maintenance more efficiently
• Fast transition (six-month)
• Fast integration with IOT based
solutions
EDGE ML PROCESS ML
Real life examples
IoT and ML on the Edge
11
Optimal Pantograph Configuration – based on real train data ???
Right
Left
12
Optimal Pantograph Configuration – and.. why exactly?
13
Can we understand complex data streams? Can we predict them?
ML predicts the fR_Mean with an excellent accuracy
14
ML Workflow
1. ML task: predict fR_Mean (a number) → Regression (supervised learning) with metric R2 to quantify prediction accuracy
2. Variety of ML models for Regression e.g Decision Tree (DT), Random Forest (RF), Neural Networks etc
3. Each model has several tuning parameters e.g #nodes for a DT, #Trees for RF
4. We examined systematically (AutoML)~ 30 models with all possible parameter combinations and compare R2
15
Integrate IoT and ML with modern Asset Management Systems to add value. Many
important scenarios beyond predictive maintenance …
Key take-aways for Connected Logistics
1
2
3
IoT enabled Asset Management and Logistics Planning will create additional business
value in your organization and improve your customer acquisition costs.
IoT = Team sport: Partnership between business and tech experts always helps!
Intelligent Mobility 2021 - BigML - A1D
Francis Cepero
Director Vertical Markets
francis.cepero@a1.digital
+436646636921
+491721411028
Contact us!

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Intelligent Mobility: Business Value of IoT and ML in Logistics

  • 1. Business Value of IoT and Machine Learning in Logistics Francis Cepero Director Vertical Markets
  • 2. 2 B2B Partner in Cloud, IoT, ML and Security +1500 Customers +500 international IoT customers Gartner MQ IoT Services 2020 Corporate Group 100% Subsidiary of A1 Telekom Austria Group, Part of America Móvil 200 Employees 3 locations in Central Europe: Vienna, Munich and Lausanne A1 Digital in a nutshell Intelligent Mobility 2021 - BigML - A1D
  • 3. 3 6 Classic Problems in Logistics Asset profitability impacted from inefficient planning and operation (idle times). Asset availability impacted by maintenance and down time Lack of visibility on the daily operations, few data enabled metrics or key performance indicators SERVICE OPERATIONS Lack of optimized usage of assets, integrated planning, route planning No scale due to lack of operational capacities. Service level compliance issues and associated penalties. Inability to adapt to customers growing demands CUSTOMER ENGAGEMENT Few insights through data analysis (e.g. machine learning models for demand and supply chain) Strong dependency on manual repetitive tasks. Lack of automated and optimized planning capacities to attend growing demand. MANUAL PLANNING ASSET OPERATION OPTIMIZATION DEMAND VISIBILITY Intelligent Mobility 2021 - BigML - A1D
  • 4. 4 Scenarios Quality Control Maintenance Operations Descriptive - what happened? • Quality Monitoring • Testing Process • Monitoring & Evaluation • Detect Quality Loss • Equipment Monitoring • Performance Analytics • Maintenance Analytics • Equipment Failure RCA • Operations Monitoring • Process Mining • Operator Behavior • Operation Failure RCA Predictive - what will happen? • Early Defect Detection • Yield Quality Predict • Predict Failures • Estimate remaining useful life (RUL) • Predict Failure Impact • Predict Activity / Setup Times • Predict Production KPI(s) • Demand Forecasting • Supply Chain Disruption Prescriptive - what to do? • Process Parameter Recommendation for Quality Improvement • Self-calibrated testing • Reduce Failure Cost • Reduce Failure Rate • Repair Recommendation • Optimize Maintenance • Start parameters optimization • Failure Rate Reduction • Fuel/Energy Reduction • Equipment Scheduling and Dynamic Dispatch • Operations Recommendation Opportunities for compound improvement with IoT/ML Smart Assets Use Cases (sense/predict/react) RCA: root cause analysis
  • 5. 5 Predictive Analytics for Rail Logistics Predictive Analytics future – integrating for success Level 0: Prepare for business impact Select Pilot Use cases, Collect data, select partners, align on platforms, run first PoCs, first Business Cases, test highest value with minimal risk. Level 1: Subsystems: Predictive analytics is executed at the subsystem /edge level Use Cases: wheel bearing damage, flat spots, weight detection, exhaust filter, pantograph Level 2: Asset Management: Condition of the cars / devices Use Cases: Detect anomalies and combine them with asset data. Condition/Predictive Maintenance of single asset types Level 3: Operations Management Use Cases: Multimodal logistic, predictive demand, supply chain simulation, predictive repair cycles, scheduling, optimizing shifts, call centers, secondary assets Level 4: Strategic Management Use Cases: Strategic Investment decisions based on capacity utilization, market analysis, economic activity (mega/macro/micro cycles), strategic decision support systems Platform based approach: sustainable and repeatable impact at low costs. Avoid lock-in. Achieve economies of scale, scope and skills at business, technical and commercial levels Enterprise Systems ERP EAM SCM CRM LPS external … DWH BPM Strategic Initiatives Innovation Programs Continuous Improv. PDCA Balanced Scorecards Quality Control Programs Operations Mgmt Platforms of differentiation Systems of records ML Models ML Datasets Clusters Assoc. sources Anomaly IOT Device Management Real-Time Analytics Data Visualisation Integration Device Connectivity Storage Platform based predictive applications
  • 6. 6 Real Time Digital Logistics: Connected Assets and Connected Planning Intelligent Mobility 2021 - BigML - A1D IoT Solutions + Advanced Logistic Planning Source: A1Digital/MathITLogistics real-time management on assets and shipments real-time modelling of transportation networks
  • 8. 8 Target: Manage all type of assets and tools centrally - at a much lower cost Locomotives/Heavy Machines/Passenger Trains Rolling Stock/Freight Cars Other Vehicles/Forklifts/ Containers/… Machines Rail Tracks/Switches/ Railroad Crossings Tools, Workshop Equipment, Spare Parts, … Facilities Shunting/Logistics/ Disposition Humans, Experts, Teams Infrastructure/CheckPoints/ Visual Detection/Damage Recognition Intelligent Mobility 2021 - BigML - A1D
  • 9. 9 Integrated Asset Management and IoT Do this: EAM for Integrated Maintenance and Asset Optimization • Modern enterprise asset management (EAM) system to improve processes and customer service • Identify opportunities to reduce asset maintenance expenses with better visibility into costs • Manage planned and corrective fleet maintenance more efficiently • Fast transition (six-month) • Fast integration with IOT based solutions EDGE ML PROCESS ML
  • 10. Real life examples IoT and ML on the Edge
  • 11. 11 Optimal Pantograph Configuration – based on real train data ??? Right Left
  • 12. 12 Optimal Pantograph Configuration – and.. why exactly?
  • 13. 13 Can we understand complex data streams? Can we predict them? ML predicts the fR_Mean with an excellent accuracy
  • 14. 14 ML Workflow 1. ML task: predict fR_Mean (a number) → Regression (supervised learning) with metric R2 to quantify prediction accuracy 2. Variety of ML models for Regression e.g Decision Tree (DT), Random Forest (RF), Neural Networks etc 3. Each model has several tuning parameters e.g #nodes for a DT, #Trees for RF 4. We examined systematically (AutoML)~ 30 models with all possible parameter combinations and compare R2
  • 15. 15 Integrate IoT and ML with modern Asset Management Systems to add value. Many important scenarios beyond predictive maintenance … Key take-aways for Connected Logistics 1 2 3 IoT enabled Asset Management and Logistics Planning will create additional business value in your organization and improve your customer acquisition costs. IoT = Team sport: Partnership between business and tech experts always helps! Intelligent Mobility 2021 - BigML - A1D
  • 16. Francis Cepero Director Vertical Markets francis.cepero@a1.digital +436646636921 +491721411028 Contact us!