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QUALITY
RELIABILITY
INNOVATION
Precision components for
spinning machines
2
Normal distribution curve for products
manufactured within the tolerance limit
A peaked bell curve for TeraSpin products
show a much higher proportion manufactured
close to the exact dimensions
eraSpin, a business unit ofA.T.E. Enterprises Private Limited,
Tmanufactures precision components for spinning machines
at its state-of-the-art eco-friendly manufacturing facility at
Sari, near Ahmedabad in Western India. TeraSpin product range
includes complete drafting system (weighting arm, top roller and
cradle) for roving frame and ring frame and spindles for ring frame.
TeraSpin also provides customised upgrade for roving frame and
ring frame drafting.
TeraSpin was formed with A.T.E.'s takeover of the textile machinery
components business of SKF India Limited in the beginning of 2012.
TeraSpin products are thus built on the strong foundation of SKF
knowledge and expertise.
Through constant R&D at TeraSpin, some of these products have
been further improved upon, thereby ensuring high performance and
durability.
With a clear mandate of 'zero defect', 'zero rejection', 'excellence in
quality', 'safety' and 'eco-friendly operations', TeraSpin has deployed
a series of quality initiatives, such as ISO 9001:2015, ISO
14001:2015 and OHSAS 18001:2007. Thus, we ensure our products
quality at every stage of the production process. All products are
manufactured with a high degree of automation that helps achieve
consistent quality on a mass scale.
At TeraSpin we manufacture all products as close to their nominal
specication limits as possible as shown in the peaked bell curve of
the normal distribution – driving towards Six Sigma quality levels.
TeraSpin's products are used by OEMs as well as for upgrades and
replacement by spinning mills in all major textile and machinery
producing countries like China, Germany, India, Indonesia, Japan,
Spain,Turkey, and Vietnam.
3
Weighting arms for short staple and worsted ring frames
eraSpin weighting arms are characterised by their robust
Tdesign and corrosion resistant nish. These weighting arms
are built to last the lifetime of the ring frame. The loading
springs used on TeraSpin weighting arms are pre-calibrated for
specied loads and last a life time. Each weighting arm exerts the
same load on top rollers irrespective of how long they are in use or at
what position in the machine they are fastened.
Features
§ Reliable loading through leveraged force of
helical coil springs
§ Choice of load selection on each top roller
§ Partial load release
Benets
§ Consistent quality of yarn
§ No height gauge setting required after cot bufng
within the specied range of the cot diameters
§ Free from vagaries of pneumatic pressure loss or
pressure variations
§ Suitable for a wide variety of bres and yarn
counts
§ Virtually maintenance-free
§ Long service life
PK 1601-01 YB
1601-01 SB
PK 2025-1251331
PK 2035-1251784
PK 2025-22R
PK 2035-22R
For short staple ring frames
PK 2025-1251331 : for short cradle
PK 2035-1251784 : for medium & long cradle
PK 2025-22R : with higher front top roller load suitable for
short cradle
PK 2035-22R : with higher front top roller load suitable for
medium & long cradle
For worsted ring frames
PK 1601-01 YB : Yellow passivation with black knob
PK 1601-01 SB : Silver passivation with black knob
4
Weighting arms for roving frames
Features
§ Reliable loading through leveraged force of
helical coil springs
§ Available in 3-roller and 4-roller drafting
congurations
§ Choice of load selection on each top roller
§ New ergonomic design of knob
Benets
§ Consistent quality of yarn
§ No height gauge setting required after cot
bufng within the specied range of the cot
diameters
§ Free from vagaries of pneumatic pressure loss
or pressure variations
§ Suitable for a wide variety of bres and roving
hanks
§ Virtually maintenance-free
§ Long service life
PK 1500-0962604 YB PK 1500-0962604 SB PK 1500-0962604 SR
PK 1500-0962602 YB PK 1500-0962602 SB PK 1500-0962602 SR
PK 1500-0001938 YB PK 1500-0001938 SB PK 1500-0001938 SR
PK 1500-0001940 YB/PK 1600-40 YB
PK 1500-0001940 SB/PK 1600-40 SB
PK 1500-0001940 SR
eraSpin weighting arms are characterised by their robust design and corrosion resistant nish. These weighting arms are built to last
Tthe lifetime of the roving frame. The loading springs used on TeraSpin weighting arms are pre-calibrated for specied loads and last a
life time. Each weighting arm exerts the same load on top rollers irrespective of how long they are in use or at what position in the
machine they are fastened.
3-roller drafting
for top roller dia. 28/25/28 and 35/33/35 mm
PK 1500-0962604 YB : Yellow passivation with black knob
PK 1500-0962604 SB : Silver passivation with black knob
PK 1500-0962604 SR : Silver passivation with red knob
for top roller dia. 35/25/35 mm
PK 1500-0962602 YB : Yellow passivation with black knob
PK 1500-0962602 SB : Silver passivation with black knob
PK 1500-0962602 SR : Silver passivation with red knob
4-roller drafting
with cradle at 3rd roller position
PK 1500-0001938 YB : Yellow passivation with black knob
PK 1500-0001938 SB : Silver passivation with black knob
PK 1500-0001938 SR : Silver passivation with red knob
with cradle at 2nd roller position
PK 1500-0001940 YB : Yellow passivation with black knob
PK 1500-0001940 SB : Silver passivation with black knob
PK 1500-0001940 SR : Silver passivation with red knob
PK 1600-40 YB : Yellow passivation with black knob
PK 1600-40 SB : Silver passivation with black knob
5
HF 100
for spindle speeds of up to 25,000* rpm (mechanical)
HF 1
for spindle speeds of up to 22,000* rpm (mechanical)
HF 21
for spindle speeds of up to 20,000* rpm (mechanical)
HF 21C
for spindle speeds of up to 18,000* rpm (mechanical)
*when used under the right conditions
Standard spindles
T
eraSpin is one of the few complete spindle manufacturers who
make spindles and inserts that enable ring frames to attain
speeds up to 25,000 rpm (mechanical).
Spindles are available with many different design combinations:
§ Aluminium plug type
§ For manual dofng ring frames
§ For auto-dofng ring frames
p – withTeraSpin SmartYarn Catchers
p – with knurling and cutters
p – with seal-band and cutters
§ Suitable for
p – 4-spindle tape drives
p – tangential belt drives
§ Equipped with
p – self-locking inserts or external locking hooks
p – spring type buttons or centrifugal type buttons
TeraSpin high performance HF series spindle inserts are well proven
in design and widely accepted by spinning mills and spindle
manufacturers.
Features
§ Reduced blade length to 100 mm (HF 100)
§ Only two point contact (at footstep and neck
bearing)
§ Spring support for axial load
§ Well proven conical foot step design
§ Flexible centering sleeve
Benets
§ Self centering ensures concentric running
§ Low coefcient of friction
§ Very steady even at high spindle speeds
§ Spindle oil requirement reduced by up to 20%
(HF 100)
6
Premium series spindles
eraSpin introduces new Premium series spindles
Tmanufactured with a high level of precision and superior
quality of components.
TeraSpin Premium series spindles are of two types:
1. Premium spindles
2. Premium ES (Energy Saving) spindles
Premium spindles
TeraSpin Premium spindles are specially designed for smooth
running at high spindle speeds. Optimisation of various design
parameters, a high level of manufacturing precision, and high quality
German components reduce the vibration and noise level of the
spindle.
TeraSpin Premium spindles may be equipped with HF 1/HF 100
spindle bearing units with a minimum 18.5 mm wharve diameter, and
also with HF21 spindle bearing units with a minimum 20.2 mm
wharve diameter.
Premium ES spindles
Since energy cost is a major factor that eats away prots of
spinning mills, reduction in energy consumption is a top priority for
every spinning mill to stay competitive.
TeraSpin Premium ES spindles are the best solution to reduce
spinning energy cost. These spindles, which are available with
HF1/HF100 spindle bearing units with 18 mm wharve diameter are
specically designed to reduce energy consumption signicantly.
The well proven, strong, and sturdy design of HF1/HF100 spindle
bearing units make the spindles suitable for both manual and auto
dofng machines.
Additional benet of Premium ES spindles
§ Signicantly lower energy consumption
Features
§ Wharve diameter: 18 mm for Premium ES spindles
and 18.5 mm minimum for other Premium spindles
§ Higher level of manufacturing precision for all spindle
components
§ Suitable for both manual and auto dofng
§ Only two point contact (at footstep and neck bearing)
§ Compact neck bearing manufactured with
higher precision
§ Optimised damping of spindle vibrations with
improved design and German components
§ Well proven conical foot step design manufactured
with higher precision
Common benets
§ Low vibrations
§ Low noise level
§ Long life
TeraSpin Premium series spindles are available with
many different design combinations:
§ Aluminium plug type
§ For manual dofng ring frames
§ For auto-dofng ring frames
p – withTeraSpin SmartYarn Catchers
p – with knurling and cutters
p – with seal-band and cutters
§ Suitable for
p – 4-spindle tape drives
p – tangential belt drives
§ Equipped with
p – self-locking inserts or external locking hooks
p – spring type buttons or centrifugal type buttons
Features
§ Automatic opening & closing of clamping faces
with change in spindle speed
– Clamping faces open at about 10500 rpm
– Clamping faces close at about 4000 rpm
§ Firm grip of yarn between upper & lower
clamping faces which can align precisely with
each other due to unique mechanism
§ Special cutter for yarn cutting
Benets
§ Minimum yarn used for clamping
§ No accumulation of residual yarn – the at
annular clamping faces enable the clamped
yarn to move out of device easily by centrifugal
forces
§ No cleaning of residual yarn – less labour hours
§ Reduced start-up breaks
§ Improved ring frame productivity
§ Very long service life
ccumulation of residual yarn on ring frame spindles at the end
Aof every doff has been a perennial problem for the spinning
industry. The accumulated residual yarn is not only a waste of
material, but also needs to be manually cleaned, which takes up many
man-hours and also affects the productivity of the ring frames.
No more accumulation of residual yarn –
with the TeraSpin Smart Yarn Catcher (patent applied)
Continuous innovation is TeraSpin’s hallmark. TeraSpin has
developed a Smart Yarn Catcher that is self-cleaning. The residual
yarn left behind after every doff is expelled by centrifugal forces –
putting an end to a major pain area in the operation of ring frames!
Smart Yarn Catcher
7
Features of FRP cradles
§ Rigid and stable structure for use under mill conditions
§ Lighter in weight as compared to sheet metal cradles
§ Design ensures gentle nipping and effective bre control
§ Clean surface for smooth rotation of top aprons
§ Can readily replace existing metal cradles
Benets
§ No danger of deformed cradles being used (unlike metal
cradles susceptible to deformation) and hence, no
danger of producing poor quality of roving/yarn
§ Existing spacers can be used on these cradles
§ Consistent roving/yarn quality
§ Maintenance-free
Ring frame cradles
OH 62-1275254 (short polymer cradle, 70 mm gauge)
OH 62-1275267 (short polymer cradle, 75 mm gauge)
OH 131-1275264 (medium polymer cradle, 70 mm gauge)
OH 121-000684 (long metal cradle, 70 mm gauge)
Worsted ring frame cradles
OH 554-000075 (metal cradle, 75 mm gauge)
Roving frame cradles
OH 514-1275261 (short polymer cradle)
OH 534-1275268 (medium polymer cradle)
OH 534-000110 (medium metal cradle)
OH 524-000110 (long metal cradle)
Cradles
8
radles discharge the important function of keeping the
Capron in position over the rotating apron top roller so
that bres are effectively guided in the main draft
zone. TeraSpin cradles are made with Fibre Reinforced Plastic
(FRP) for long life and ease of handling.
Smart cradles
9
Features
§ Minimum contact area minimises friction during
apron rotation
§ Unique design ensures a xed radius and hence
a uniform distance between apron nip and front
roller nip
§ Accommodates variations in apron length &
maintains uniform apron tension
Benets
§ Reduced yarn imperfections
§ Longer apron working life
§ Easy apron removal and mounting during
maintenance
Ring frame cradles
OH S 168 (short polymer cradle, 70 mm gauge)
OH S 175 (short polymer cradle, 75 mm gauge)
Roving frame cradles
OH P 110 (short polymer cradle)
OH P 310 (medium polymer cradle)
hrough continuous R&D, TeraSpin has developed a new range
Tof Smart cradles. The cradles discharge the important function
of keeping the apron in position over the rotating apron top
roller so that bres are effectively guided in the main draft zone. New
Smart cradles exercise better control over bres in the front zone and
hence give better roving and yarn quality.
Distance clips
These small light weight plastic elements in a drafting system can sometimes make the difference between a good and bad yarn. TeraSpin
ensures that the distance clips you buy are exactly of the same dimensions thousands after thousands in every order.
Features
§ Sturdy double row ball bearings ensure smooth and
even rotation
§ Through hardening of axle and outer shells
§ Effective U-type seal
§ Lubricated with precise amount of special grease TRG 5
Benets
§ Higher load bearing capacity
§ No ingress of foreign particles
§ Long re-lubrication intervals reduce maintenance
§ Smooth trouble-free operation under mill conditions
§ Consistent quality output
Ring frame top rollers
LP 302-000684 LP 302-000075 LP 302-000825
LP S 3681 LP S 3751 LP S 3821
LP 303-000684 LP 303-000075 LP 303-000825
LP 302-000070 LP 302-000075L LP 302-000070RLM
LP 302-000070G LP 302-000080G LP 302-000090G
Worsted ring frame top rollers
LP 314-000075 LP 314-000825
LP 316-000075 LP 316-000825
Roving frame top rollers
LP 315-000110 LP 317-000110
Top rollers
10
op rollers are a pair of anti-friction, double row ball
Tbearings having a common axle. Each top roller is
manufactured such that the clearance between the
hardened arbour and shell is perfectly matched with
appropriately sized double row steel balls. The top rollers
made for ring frames and speed frames are injected with just
the right amount of a special grease – TRG 5. The ends are
tted with a uniquely designed seal to prevent leaks while in
operation.
Double row ball bearings with specially designed end seals to prevent grease leakage during use
Boss
Ball bearing
with cage Arbour
Seal
End
cover
Upgradation kits
11
eraSpin upgradation kits offer the twin benets of enhanced performance with low investment. A viable option adopted by many
Tspinning mills across the globe, it improves productivity, quality, and energy efciency.
Grease TRG 5
eraSpin special grease TRG 5 is specially formulated to meet the stringent working conditions
Tof the spinning industry. TRG 5 keeps drafting top rollers running with longer re-lubrication
intervals. Its lubricating properties address the issues of micro dust, uff, humidity, and
temperature in the spinning section. It is also suitable for bottom roller bearings.
Features
§ Barium based grease
§ High load carrying capacity
§ Good metal afnity
§ Excellent water resistant properties
§ Wider range of working temperature (–30°C to +140°C)
Benets
§ Higher load bearing capacity
§ No ingress of foreign particles
§ Long re-lubrication intervals reduce maintenance
§ Smooth trouble-free operation under mill conditions
§ Consistent quality output
Drafting zone
Drafting upgradation is the preferred way of improving roving frame and
ring frame performance. Outdated mechanical and/or old pneumatic
drafting systems can be replaced by the more efcient TeraSpin spring
loaded weighting systems. No compressed air is required.
Spindle zone
Ring frames consume almost 60% of the power of the spinning process,
out of which spindles and the spindle drive consume approx. 40%.Asmall
saving here will directly reect in the cost of the yarn. By optimising
parameters like spindle wharve diameter, DUI, taper ratio, lift, etc., the
power consumption can be considerably reduced.
Benets
§ Increased spindle speed and productivity
§ Reduced power consumption
§ Improved and consistent quality of output
§ Extended machine life
TeraSpin is not only the epitome of quality, but it also embodies A.T.E.'s vision of sustainability.
Hence, TeraSpin is certied under ISO 14001:2015 Environment Management System for its
sustainable practices.
Some of TeraSpin's green initiatives:
§ Design of the buildings allows optimum use of natural light. Not a single electrical light is used in
the ofce or factory during the day time.
§ Green wall structure around the building with various plants and creepers helps to cut down
heat coming into the structure.
§ Awater pipe network inside the structure of the building keeps it cooler.
§ A unique two-stage evaporative cooling technology from HMX (a part of the A.T.E. group)
provides 100% fresh cool air for people comfort and process efciency.
§ Asewage treatment plant fromA.T.E. HUBER Envirotech (a part of the A.T.E. group) treats the
wastewater and makes it usable for non-potable purposes like watering the trees and plants
around the complex.
§ A special type of PU coated ooring in the shop oor, prevents any seepage into the soil and is
easy to clean too.
§ Hazardous wastes like grinding dust and lubricating oils from the machining centres are
carefully collected and handed over to government certied agencies for recycling and
disposal.
§ Use of IoT based remote monitoring from EcoAxis (a part of the A.T.E. group) ensures that the
temperatures, CO levels, etc., are always at the intended levels within the manufacturing
2
facility and the ofce.
§ Rain water harvesting and reverse bore wells replenish the ground water in the area.
Sustainability at TeraSpin
Regional Ofces
AHMEDABAD
T: +91-79-2560 1694
E: ahdacc@ateindia.com
CHANDIGARH
T: +91-172-269 7179
E: chdacc@ateindia.com
COIMBATORE
T: +91-422-222 3286
E: cbe1acc@ateindia.com
HYDERABAD
T: +91-40-4050 9200
E: hydacc@ateindia.com
KOLKATA
T: +91-33-2357 6501
E: kolacc@ateindia.com
MUMBAI
T: +91-22-6676 6100
E: mumacc@ateindia.com
A.T.E. ENTERPRISES PRIVATE LIMITED
Bhagwati House, A-19 CTS 689, Veera Desai Road, Andheri (West), Mumbai 400 053, India
T: +91-22-6676 6100 E: W: www.ategroup.com
poacc@ateindia.com
Registered ofce: 43 Dr V B Gandhi Marg, Fort, Mumbai 400 023, India
CIN: U51503MH2001PTC132921
Marketing & Sales
A.T.E. ENTERPRISES PRIVATE LIMITED
(Business Unit: TeraSpin)
Survey no. 251, Sarkhej Bavla Highway (N.H. no. 8A), Village: Sari
Taluka: Sanand, Ahmedabad 382 220, Gujarat, India
T: E: sales@teraspin.com W: www.ategroup.com/teraspin
+91-2717-699061
Manufactured by
V3,
Aug
2021

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Precision components for spinning machines

  • 2. 2 Normal distribution curve for products manufactured within the tolerance limit A peaked bell curve for TeraSpin products show a much higher proportion manufactured close to the exact dimensions eraSpin, a business unit ofA.T.E. Enterprises Private Limited, Tmanufactures precision components for spinning machines at its state-of-the-art eco-friendly manufacturing facility at Sari, near Ahmedabad in Western India. TeraSpin product range includes complete drafting system (weighting arm, top roller and cradle) for roving frame and ring frame and spindles for ring frame. TeraSpin also provides customised upgrade for roving frame and ring frame drafting. TeraSpin was formed with A.T.E.'s takeover of the textile machinery components business of SKF India Limited in the beginning of 2012. TeraSpin products are thus built on the strong foundation of SKF knowledge and expertise. Through constant R&D at TeraSpin, some of these products have been further improved upon, thereby ensuring high performance and durability. With a clear mandate of 'zero defect', 'zero rejection', 'excellence in quality', 'safety' and 'eco-friendly operations', TeraSpin has deployed a series of quality initiatives, such as ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007. Thus, we ensure our products quality at every stage of the production process. All products are manufactured with a high degree of automation that helps achieve consistent quality on a mass scale. At TeraSpin we manufacture all products as close to their nominal specication limits as possible as shown in the peaked bell curve of the normal distribution – driving towards Six Sigma quality levels. TeraSpin's products are used by OEMs as well as for upgrades and replacement by spinning mills in all major textile and machinery producing countries like China, Germany, India, Indonesia, Japan, Spain,Turkey, and Vietnam.
  • 3. 3 Weighting arms for short staple and worsted ring frames eraSpin weighting arms are characterised by their robust Tdesign and corrosion resistant nish. These weighting arms are built to last the lifetime of the ring frame. The loading springs used on TeraSpin weighting arms are pre-calibrated for specied loads and last a life time. Each weighting arm exerts the same load on top rollers irrespective of how long they are in use or at what position in the machine they are fastened. Features § Reliable loading through leveraged force of helical coil springs § Choice of load selection on each top roller § Partial load release Benets § Consistent quality of yarn § No height gauge setting required after cot bufng within the specied range of the cot diameters § Free from vagaries of pneumatic pressure loss or pressure variations § Suitable for a wide variety of bres and yarn counts § Virtually maintenance-free § Long service life PK 1601-01 YB 1601-01 SB PK 2025-1251331 PK 2035-1251784 PK 2025-22R PK 2035-22R For short staple ring frames PK 2025-1251331 : for short cradle PK 2035-1251784 : for medium & long cradle PK 2025-22R : with higher front top roller load suitable for short cradle PK 2035-22R : with higher front top roller load suitable for medium & long cradle For worsted ring frames PK 1601-01 YB : Yellow passivation with black knob PK 1601-01 SB : Silver passivation with black knob
  • 4. 4 Weighting arms for roving frames Features § Reliable loading through leveraged force of helical coil springs § Available in 3-roller and 4-roller drafting congurations § Choice of load selection on each top roller § New ergonomic design of knob Benets § Consistent quality of yarn § No height gauge setting required after cot bufng within the specied range of the cot diameters § Free from vagaries of pneumatic pressure loss or pressure variations § Suitable for a wide variety of bres and roving hanks § Virtually maintenance-free § Long service life PK 1500-0962604 YB PK 1500-0962604 SB PK 1500-0962604 SR PK 1500-0962602 YB PK 1500-0962602 SB PK 1500-0962602 SR PK 1500-0001938 YB PK 1500-0001938 SB PK 1500-0001938 SR PK 1500-0001940 YB/PK 1600-40 YB PK 1500-0001940 SB/PK 1600-40 SB PK 1500-0001940 SR eraSpin weighting arms are characterised by their robust design and corrosion resistant nish. These weighting arms are built to last Tthe lifetime of the roving frame. The loading springs used on TeraSpin weighting arms are pre-calibrated for specied loads and last a life time. Each weighting arm exerts the same load on top rollers irrespective of how long they are in use or at what position in the machine they are fastened. 3-roller drafting for top roller dia. 28/25/28 and 35/33/35 mm PK 1500-0962604 YB : Yellow passivation with black knob PK 1500-0962604 SB : Silver passivation with black knob PK 1500-0962604 SR : Silver passivation with red knob for top roller dia. 35/25/35 mm PK 1500-0962602 YB : Yellow passivation with black knob PK 1500-0962602 SB : Silver passivation with black knob PK 1500-0962602 SR : Silver passivation with red knob 4-roller drafting with cradle at 3rd roller position PK 1500-0001938 YB : Yellow passivation with black knob PK 1500-0001938 SB : Silver passivation with black knob PK 1500-0001938 SR : Silver passivation with red knob with cradle at 2nd roller position PK 1500-0001940 YB : Yellow passivation with black knob PK 1500-0001940 SB : Silver passivation with black knob PK 1500-0001940 SR : Silver passivation with red knob PK 1600-40 YB : Yellow passivation with black knob PK 1600-40 SB : Silver passivation with black knob
  • 5. 5 HF 100 for spindle speeds of up to 25,000* rpm (mechanical) HF 1 for spindle speeds of up to 22,000* rpm (mechanical) HF 21 for spindle speeds of up to 20,000* rpm (mechanical) HF 21C for spindle speeds of up to 18,000* rpm (mechanical) *when used under the right conditions Standard spindles T eraSpin is one of the few complete spindle manufacturers who make spindles and inserts that enable ring frames to attain speeds up to 25,000 rpm (mechanical). Spindles are available with many different design combinations: § Aluminium plug type § For manual dofng ring frames § For auto-dofng ring frames p – withTeraSpin SmartYarn Catchers p – with knurling and cutters p – with seal-band and cutters § Suitable for p – 4-spindle tape drives p – tangential belt drives § Equipped with p – self-locking inserts or external locking hooks p – spring type buttons or centrifugal type buttons TeraSpin high performance HF series spindle inserts are well proven in design and widely accepted by spinning mills and spindle manufacturers. Features § Reduced blade length to 100 mm (HF 100) § Only two point contact (at footstep and neck bearing) § Spring support for axial load § Well proven conical foot step design § Flexible centering sleeve Benets § Self centering ensures concentric running § Low coefcient of friction § Very steady even at high spindle speeds § Spindle oil requirement reduced by up to 20% (HF 100)
  • 6. 6 Premium series spindles eraSpin introduces new Premium series spindles Tmanufactured with a high level of precision and superior quality of components. TeraSpin Premium series spindles are of two types: 1. Premium spindles 2. Premium ES (Energy Saving) spindles Premium spindles TeraSpin Premium spindles are specially designed for smooth running at high spindle speeds. Optimisation of various design parameters, a high level of manufacturing precision, and high quality German components reduce the vibration and noise level of the spindle. TeraSpin Premium spindles may be equipped with HF 1/HF 100 spindle bearing units with a minimum 18.5 mm wharve diameter, and also with HF21 spindle bearing units with a minimum 20.2 mm wharve diameter. Premium ES spindles Since energy cost is a major factor that eats away prots of spinning mills, reduction in energy consumption is a top priority for every spinning mill to stay competitive. TeraSpin Premium ES spindles are the best solution to reduce spinning energy cost. These spindles, which are available with HF1/HF100 spindle bearing units with 18 mm wharve diameter are specically designed to reduce energy consumption signicantly. The well proven, strong, and sturdy design of HF1/HF100 spindle bearing units make the spindles suitable for both manual and auto dofng machines. Additional benet of Premium ES spindles § Signicantly lower energy consumption Features § Wharve diameter: 18 mm for Premium ES spindles and 18.5 mm minimum for other Premium spindles § Higher level of manufacturing precision for all spindle components § Suitable for both manual and auto dofng § Only two point contact (at footstep and neck bearing) § Compact neck bearing manufactured with higher precision § Optimised damping of spindle vibrations with improved design and German components § Well proven conical foot step design manufactured with higher precision Common benets § Low vibrations § Low noise level § Long life TeraSpin Premium series spindles are available with many different design combinations: § Aluminium plug type § For manual dofng ring frames § For auto-dofng ring frames p – withTeraSpin SmartYarn Catchers p – with knurling and cutters p – with seal-band and cutters § Suitable for p – 4-spindle tape drives p – tangential belt drives § Equipped with p – self-locking inserts or external locking hooks p – spring type buttons or centrifugal type buttons
  • 7. Features § Automatic opening & closing of clamping faces with change in spindle speed – Clamping faces open at about 10500 rpm – Clamping faces close at about 4000 rpm § Firm grip of yarn between upper & lower clamping faces which can align precisely with each other due to unique mechanism § Special cutter for yarn cutting Benets § Minimum yarn used for clamping § No accumulation of residual yarn – the at annular clamping faces enable the clamped yarn to move out of device easily by centrifugal forces § No cleaning of residual yarn – less labour hours § Reduced start-up breaks § Improved ring frame productivity § Very long service life ccumulation of residual yarn on ring frame spindles at the end Aof every doff has been a perennial problem for the spinning industry. The accumulated residual yarn is not only a waste of material, but also needs to be manually cleaned, which takes up many man-hours and also affects the productivity of the ring frames. No more accumulation of residual yarn – with the TeraSpin Smart Yarn Catcher (patent applied) Continuous innovation is TeraSpin’s hallmark. TeraSpin has developed a Smart Yarn Catcher that is self-cleaning. The residual yarn left behind after every doff is expelled by centrifugal forces – putting an end to a major pain area in the operation of ring frames! Smart Yarn Catcher 7
  • 8. Features of FRP cradles § Rigid and stable structure for use under mill conditions § Lighter in weight as compared to sheet metal cradles § Design ensures gentle nipping and effective bre control § Clean surface for smooth rotation of top aprons § Can readily replace existing metal cradles Benets § No danger of deformed cradles being used (unlike metal cradles susceptible to deformation) and hence, no danger of producing poor quality of roving/yarn § Existing spacers can be used on these cradles § Consistent roving/yarn quality § Maintenance-free Ring frame cradles OH 62-1275254 (short polymer cradle, 70 mm gauge) OH 62-1275267 (short polymer cradle, 75 mm gauge) OH 131-1275264 (medium polymer cradle, 70 mm gauge) OH 121-000684 (long metal cradle, 70 mm gauge) Worsted ring frame cradles OH 554-000075 (metal cradle, 75 mm gauge) Roving frame cradles OH 514-1275261 (short polymer cradle) OH 534-1275268 (medium polymer cradle) OH 534-000110 (medium metal cradle) OH 524-000110 (long metal cradle) Cradles 8 radles discharge the important function of keeping the Capron in position over the rotating apron top roller so that bres are effectively guided in the main draft zone. TeraSpin cradles are made with Fibre Reinforced Plastic (FRP) for long life and ease of handling.
  • 9. Smart cradles 9 Features § Minimum contact area minimises friction during apron rotation § Unique design ensures a xed radius and hence a uniform distance between apron nip and front roller nip § Accommodates variations in apron length & maintains uniform apron tension Benets § Reduced yarn imperfections § Longer apron working life § Easy apron removal and mounting during maintenance Ring frame cradles OH S 168 (short polymer cradle, 70 mm gauge) OH S 175 (short polymer cradle, 75 mm gauge) Roving frame cradles OH P 110 (short polymer cradle) OH P 310 (medium polymer cradle) hrough continuous R&D, TeraSpin has developed a new range Tof Smart cradles. The cradles discharge the important function of keeping the apron in position over the rotating apron top roller so that bres are effectively guided in the main draft zone. New Smart cradles exercise better control over bres in the front zone and hence give better roving and yarn quality. Distance clips These small light weight plastic elements in a drafting system can sometimes make the difference between a good and bad yarn. TeraSpin ensures that the distance clips you buy are exactly of the same dimensions thousands after thousands in every order.
  • 10. Features § Sturdy double row ball bearings ensure smooth and even rotation § Through hardening of axle and outer shells § Effective U-type seal § Lubricated with precise amount of special grease TRG 5 Benets § Higher load bearing capacity § No ingress of foreign particles § Long re-lubrication intervals reduce maintenance § Smooth trouble-free operation under mill conditions § Consistent quality output Ring frame top rollers LP 302-000684 LP 302-000075 LP 302-000825 LP S 3681 LP S 3751 LP S 3821 LP 303-000684 LP 303-000075 LP 303-000825 LP 302-000070 LP 302-000075L LP 302-000070RLM LP 302-000070G LP 302-000080G LP 302-000090G Worsted ring frame top rollers LP 314-000075 LP 314-000825 LP 316-000075 LP 316-000825 Roving frame top rollers LP 315-000110 LP 317-000110 Top rollers 10 op rollers are a pair of anti-friction, double row ball Tbearings having a common axle. Each top roller is manufactured such that the clearance between the hardened arbour and shell is perfectly matched with appropriately sized double row steel balls. The top rollers made for ring frames and speed frames are injected with just the right amount of a special grease – TRG 5. The ends are tted with a uniquely designed seal to prevent leaks while in operation. Double row ball bearings with specially designed end seals to prevent grease leakage during use Boss Ball bearing with cage Arbour Seal End cover
  • 11. Upgradation kits 11 eraSpin upgradation kits offer the twin benets of enhanced performance with low investment. A viable option adopted by many Tspinning mills across the globe, it improves productivity, quality, and energy efciency. Grease TRG 5 eraSpin special grease TRG 5 is specially formulated to meet the stringent working conditions Tof the spinning industry. TRG 5 keeps drafting top rollers running with longer re-lubrication intervals. Its lubricating properties address the issues of micro dust, uff, humidity, and temperature in the spinning section. It is also suitable for bottom roller bearings. Features § Barium based grease § High load carrying capacity § Good metal afnity § Excellent water resistant properties § Wider range of working temperature (–30°C to +140°C) Benets § Higher load bearing capacity § No ingress of foreign particles § Long re-lubrication intervals reduce maintenance § Smooth trouble-free operation under mill conditions § Consistent quality output Drafting zone Drafting upgradation is the preferred way of improving roving frame and ring frame performance. Outdated mechanical and/or old pneumatic drafting systems can be replaced by the more efcient TeraSpin spring loaded weighting systems. No compressed air is required. Spindle zone Ring frames consume almost 60% of the power of the spinning process, out of which spindles and the spindle drive consume approx. 40%.Asmall saving here will directly reect in the cost of the yarn. By optimising parameters like spindle wharve diameter, DUI, taper ratio, lift, etc., the power consumption can be considerably reduced. Benets § Increased spindle speed and productivity § Reduced power consumption § Improved and consistent quality of output § Extended machine life
  • 12. TeraSpin is not only the epitome of quality, but it also embodies A.T.E.'s vision of sustainability. Hence, TeraSpin is certied under ISO 14001:2015 Environment Management System for its sustainable practices. Some of TeraSpin's green initiatives: § Design of the buildings allows optimum use of natural light. Not a single electrical light is used in the ofce or factory during the day time. § Green wall structure around the building with various plants and creepers helps to cut down heat coming into the structure. § Awater pipe network inside the structure of the building keeps it cooler. § A unique two-stage evaporative cooling technology from HMX (a part of the A.T.E. group) provides 100% fresh cool air for people comfort and process efciency. § Asewage treatment plant fromA.T.E. HUBER Envirotech (a part of the A.T.E. group) treats the wastewater and makes it usable for non-potable purposes like watering the trees and plants around the complex. § A special type of PU coated ooring in the shop oor, prevents any seepage into the soil and is easy to clean too. § Hazardous wastes like grinding dust and lubricating oils from the machining centres are carefully collected and handed over to government certied agencies for recycling and disposal. § Use of IoT based remote monitoring from EcoAxis (a part of the A.T.E. group) ensures that the temperatures, CO levels, etc., are always at the intended levels within the manufacturing 2 facility and the ofce. § Rain water harvesting and reverse bore wells replenish the ground water in the area. Sustainability at TeraSpin Regional Ofces AHMEDABAD T: +91-79-2560 1694 E: ahdacc@ateindia.com CHANDIGARH T: +91-172-269 7179 E: chdacc@ateindia.com COIMBATORE T: +91-422-222 3286 E: cbe1acc@ateindia.com HYDERABAD T: +91-40-4050 9200 E: hydacc@ateindia.com KOLKATA T: +91-33-2357 6501 E: kolacc@ateindia.com MUMBAI T: +91-22-6676 6100 E: mumacc@ateindia.com A.T.E. ENTERPRISES PRIVATE LIMITED Bhagwati House, A-19 CTS 689, Veera Desai Road, Andheri (West), Mumbai 400 053, India T: +91-22-6676 6100 E: W: www.ategroup.com poacc@ateindia.com Registered ofce: 43 Dr V B Gandhi Marg, Fort, Mumbai 400 023, India CIN: U51503MH2001PTC132921 Marketing & Sales A.T.E. ENTERPRISES PRIVATE LIMITED (Business Unit: TeraSpin) Survey no. 251, Sarkhej Bavla Highway (N.H. no. 8A), Village: Sari Taluka: Sanand, Ahmedabad 382 220, Gujarat, India T: E: sales@teraspin.com W: www.ategroup.com/teraspin +91-2717-699061 Manufactured by V3, Aug 2021