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Engineering of Bone Tissue
for augmentation procedures
     Requirements
     Current solutions
     Bi-Phasic Calcium Sulfate



         By Dr. Amir Kraitzer
Outline
1.   Overview
2.   Bone and Bone Augmentation
3.   Bone graft materials
4.   Bi-Phasic calcium sulfate Bone Graft – Bond
     Bone
Bone Augmentation
• The past decade brought a new era in
  bone repair fueled by the latest
  technological advances
• Part of the routine surgical spine,
  orthopedics and dental care
• New methods and new bone grafts
  facilitated grafting procedures
• Bone graft sources:
    –   The patient itself
    –   Cadavers
    –   Animals
    –   Synthetic

• ~500,000 bone graft procedures performed in US yearly ~ 2.2 million worldwide
• Estimated cost of $2.5 billion per year
• Dental bone graft estimated cost 8% of total bone graft
Periodontal disease
• Account for ~60% of tooth loss
• Affect one or more of the
  following tissues:
   –   alveolar bone
   –   periodontal ligament
   –   cementum
   –   gingiva
• Bacteria and plaque cause
  toxins eventually lead to
  inflammation
Outline
1.   Overview
2.   Bone and Bone Augmentation
3.   Bone graft materials
4.   Bi-Phasic calcium sulfate Bone Graft – Bond
     Bone
Bone augmentation
  • Following tooth extraction the alveolar ridge resorbes
  • Early bone loss can be reduced by socket grafting
  • Augmentation replaces missing bone
  • Grafting materials are implanted and fused with natural bone over time
  • Granular or block type grafts require membrane due to particle
    migration
  • Grafting procedures repair jaw bone defects:
      –   periodontal defects
      –   post extraction defects
      –   bone reconstruction
      –   implant placement
      –   Infections
      –   cyst or tumor surgery defects
Bone Augmentation:
http://www.toothiq.com/dental-videos/dental-video-bone-resorption.html
Augmentation Procedures
• Grafting procedures performed primarily by
  periodontists or experienced dentists
• Require wound healing understanding
• Require knowledge of the mechanical, material
  and biological properties of the graft
                  Sinus lift procedure
Bone Structure
Bone is a highly ordered structure on the macroscopic,
cellular and molecular levels.
• Mineralized component: 60%       • Blood supply:
  of the bone is hydroxylapatite      – Receives 5 - 10% of cardiac
  crystals: Ca10(PO4)6(OH)2             output
• Organic matrix: 40% of the          – Arterial supply
  bone mostly collagen                – Microcirculation
• Cellular components:                – Venous return
   –   Osteoprogenitor cells
   –   Osteoblast
   –   Osteocyte
   –   Osteoclast
Bone Biology
Osteoblast
•   Bone forming cell
•   Responsible for deposition and calcification of bone matrix
•   Osteoblasts synthesize collagen and other proteins
Osteocyte
•   Mature, fully differentiated osteoblast
•   Surrounded by mineralized bone matrix
Osteoclast
•   Responsible for the resorptive aspect of bone remodeling
•   Elaborates enzymes, acids for resorption of bone matrix
Osteoprogenitor Cells
•   Pluripotential cells
•   Stem cells
•   Bone marrow stromal cells
Bone Structure
Bone may be classified on the basis
of its clinical structure
• Compact Bone (cortical) - Dense,
   solid bone such as the outer
   cortical layer
• Trabecular bone (spongy or
   cancellous bone) - non dense
   bone located between compact
   bone.
Bone anatomy and microstructure
http://www.youtube.com/watch?v=c5zcGv8M
vMc&feature=related
http://www.youtube.com/watch?v=ylmanEGjR
uY&NR=1&feature=fvwp
Bone Structure development
Cortical or cancellous bone is of two main types
• Woven (embryonic) Bone
   –   Immature
   –   rapidly forming bone
   –   Randomly distributed oseocytes
   –   poorly mineralized
   –   structurally weak
   –   replaced with lamellar bone
• Lamellar Bone
   –   Mature bone
   –   Arranged parallel collagen fibers , HA and bone cells
   –   Main load bearing component of the bone
   –   Slowly formed (approximately 0.6 to 1 mm/ day)
Bone Modeling and Remodeling

• Bone is capable of self-repair and adapts new loads
  (Wolff’s Law)
• When stimulated under load the cortical portion of
  bone becomes thicker
• Bone becomes weaker without stimulus
• Two fundamental concepts, modeling and remodeling,
  describe the dynamic nature of bone
   – Remodeling - Osteoclastic resorption and osteoblastic
     formation is balanced
   – Modeling – Bone changes its 3D size and shape in
     response to stimulus or physical force
  Bone formation:
  http://www.youtube.com/watch?v=X6E5Rz9tOKE&feature=related
BONE TISSUE MECHANICAL PROPERTIES
  Tensile Strength (MPa) and % elongation at break of
cortical bone from the human femur as a function of age
Ostseoporosis
A disease of bones that leads to an increased risk of fracture.
Remodeling imbalance between bone resorption and bone
formation




                                        Healthy bone   Osteoporosis
Outline
1.   Overview
2.   Bone and Bone Augmentation
3.   Bone graft materials
4.   Bi-Phasic calcium sulfate Bone Graft – Bond
     Bone
Mechanisms of Graft Healing
An ideal bone graft should possess the properties involved in
bone healing
 (1) Osteoconductive
    –   Matrix providing 3D lattice with interconnected pores
    –   Allowing cells to migrate for ingrowth of new blood vessels
        and osteoprogenitor cells
 (2) Osteoinductive
    – Recruit and encourage migration of osteoprogenitor cells
    – Stimulating factors towards osteoblastic differentiation
 (3) Osteogenic
    – Formation of new bone from living cells transplanted within
      the graft
Bone Grafting Materials
Classification of Grafting Materials Based on Source
• Autograft (Autogenous) - Refers to a transplant of viable
   cortical or cancellous bone from one location to another
   within the same patient
• Allograft- Refers to a transplant within the same species,
   such as the human bone sourced from cadavers.
• Xenograft- Refers to a cross-species transplantation such
   as the use of anorganic bovine bone or bovine collagen in
   human subjects
• Alloplast- Refers to implantation of a synthetic material.
   As a group, the alloplasts are synthetic osteoconductive
   materials.
Bone Grafting Materials
Autograft
• Considered the gold standard
• Osteoinductive, osteoconductive, and osteogenic properties
• The risk of infection is minimal
• Bone is harvested from mouth, hip, iliac crest or chin
Disadvantages
• Low availability of bone volume
• Require a second operative site
• Significant patient morbidity
Bone Grafting Materials
Allografts
• Human cadavers source
• Mineralized freeze dried allograft
     –   Osteoconductive and Osteoinductive
     –   Low bioavailabilty and activity of bone morphogenetic proteins (BMP)
•   Demineralized freeze dried bone
     –   Osteoinductive
     –   The process exposes BMP
• BMP cause differentiation of mesenchymal cells into osteoblasts
Disadvantages
• Lack of uniformity in the products of individual banks
• Risk of disease transmission and unpredictability
• Possible infections, and antigenicity risks


                                                                         Grafton® DBM Gel
Bone Grafting Materials
Xenograft
• Naturally derived hydroxylapatite from bovine, coral
• Osteoconductive
• Similar structure, chemistry, and porosity of human bone
Disadvantages
• Risk of disease transmission
• Remains in the defect for years
• Continuous macrophage activity


   Histology review:
   http://www.youtube.com/watch?v=bTP2hAG0
   wcM&feature=channel
Alloplast synthetic grafts
Dense Hydroxylapatite
• High density, high crystallinity and no resorption over time
• Particles placed adjacent to bone become surrounded by bone
• Particles placed more than a few millimeters are surrounded by fibrous
   connective tissue
Low-Density Hydroxylapatite
• Plasma-sprayed HA applied to implant surfaces
• Amorphous
• Resorbable
Beta-Tricalcium Phosphate
• Granular Matrix type:
    – Porous particles (100-300 μm) pore size
    – Resorbed and replaced by bone in 9 to 12 months
• Cement Type:
    – Injected and hardens in 12 hours
Alloplast synthetic grafts/more
Bioglass
• Amorphous
• Composed of calcium phosphate, sodium, and silicon
• Bioactive layer for bone cell attraction to form a HA
  layer
Bioplant HTR®
• Polymethyl methacrylate (PMMA) beads with a calcium
  hydroxide (CH) coating
• Porous (350 μm) to facilitate bone ingrowth
• Partially resorbable (CH)
Ideal Synthetic bone graft
• Materials – HA or HA forming materials
• Pore size, distribution, and porosity (matrix graft)
   – Pores of 100 m form bone (Pores of 15-40 m produce fibrous tissue)
   – Pore of 300-500 m permit vascular in-growth
   – Interconnected pores

• Granule size (granular graft)
   – Grains larger than 10 m prevent stimulation of macrophage phgocytosis
• Crystalline structure
   – Affect the surface adsorption of osteogenic cells
   – Affects mechanical and resorption profile
• Mechanical properties
   – Should be in close proximity to the mechanical properties of bone
Stress Shielding
• Reduced bone density due to removal of
  stress by an implant
• Stimulus for remodeling is required to
  maintain bone mass (Wolff's law)
• We must select materials which are in close
  proximity to bone’s mechanical properties
Density   Elastic      Yield strength   Tensile    %
                  (g/cm3)   modulus      (MPa)            Strength   Elongation
                            (GPa)*                        (MPa)      at break
  SS 316L           7.9        190            690            860        12%
30% cold worked
  Ti-6Al-4V or      4.5        114            830            900       14 %
  ASTM F136
   annealed
    PLLA            1.3        2.7             --             50      5 -10%

                  Density   Elastic      Compressive      Tensile    %
                  (g/cm3)   modulus      Strength         Strength   Elongation
                            (GPa)*       (MPa)            (MPa)      at break
Cortical Bone        ~2      17 - 24       100-230          90-130     1-3%

 Cancellous          ~1      0.1 - 4.5       2-12           10-20      5-7%
   Bone
   *In tension
Resorption rate
• In the early phase of healing material should remain stable
• Resorbtion rate should correlate the rate of bone formation
    – Fast resorption compromise the osteocoductivity
    – Slow resorption may block bone in-growth
• Homogenous solubility
      – Prevent premature microparticles separation
 ActifuseReduce macrophage phagocytosis
      – (Ca-Po with silicate
 ions replaced phosphate
      – Assist bone-forming metabolism
 groups in the calcium
phosphate• ionic lattice)
             constant physiological concentration of calcium and phosphate ions

 Actifuse compared to β-TCP
 (VitossTM) and calcium
 sulfate (Osteoset TM) in the
 distal femoral condyle of
 the New Zealand white
 rabbit
Novel Bi-Phasic Calcium
sulfate bone graft
Calcium Sulfate (CS)

• Long history of use as a void filler          Alderman, 1969;

• First used in 1892 by Dreesmann in
  orthopedics                                        Bahn, 1966;

• Highly biocompatible
                                                      Bell, 1964;
• Osteoconductive
• Fully resorbed over a period of 5–7 weeks      Coetzee, 1980;
• New bone formed in a normal morphology
                                                   Edberg, 1930;


                                              Gitelis et al., 2001;


                                               Kelly et al., 2001;
The Bi Phasic Calcium Sulfate Concept

    Hemihydrate                                             Dihydrate
    CaSO4 · 0.5H2O                                         CaSO4 · 2H2O




Advantages       Disadvantages                     Advantages            Disadvantages
•   Moldable     •   Does not set in presence of   •   High strength      •   Non-moldable
•   Cementable       blood/saliva                  •   Resorption rate •      Non- cementable
                 •   Low strength                      equivalent to bone
                 •   Fast resorption                   growth
                                                   •   Is not affected by
                                                       blood and saliva
CS Hemihydrate
    + CS Dihydrate

Bi–Phasic Calcium Sulfate
Bi – Phasic CS Advantages
 Fast and efficient setting under blood and saliva (2-5 min)
 High crystalline percentage
 Resorbtion rate equivalent to bone growth (4-10 weeks)
 Moldable
 Average reaction temperature - 30°C
 Neutral pH
 Preserves the 3D space
 Mechanical properties equivalent to bone
Future of Bone Grafts
• Facilitate treatment
• Enhanced resorption rate
   – Composite bone graft with various rates of resorption
   – Osteoconductive only when required
• Effective and safe biological activity
   – Promotion of osteoblastic proliferation, differentiation and function




                          Thank you

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Bone grafts Engineering

  • 1. Engineering of Bone Tissue for augmentation procedures Requirements Current solutions Bi-Phasic Calcium Sulfate By Dr. Amir Kraitzer
  • 2. Outline 1. Overview 2. Bone and Bone Augmentation 3. Bone graft materials 4. Bi-Phasic calcium sulfate Bone Graft – Bond Bone
  • 3. Bone Augmentation • The past decade brought a new era in bone repair fueled by the latest technological advances • Part of the routine surgical spine, orthopedics and dental care • New methods and new bone grafts facilitated grafting procedures • Bone graft sources: – The patient itself – Cadavers – Animals – Synthetic • ~500,000 bone graft procedures performed in US yearly ~ 2.2 million worldwide • Estimated cost of $2.5 billion per year • Dental bone graft estimated cost 8% of total bone graft
  • 4. Periodontal disease • Account for ~60% of tooth loss • Affect one or more of the following tissues: – alveolar bone – periodontal ligament – cementum – gingiva • Bacteria and plaque cause toxins eventually lead to inflammation
  • 5. Outline 1. Overview 2. Bone and Bone Augmentation 3. Bone graft materials 4. Bi-Phasic calcium sulfate Bone Graft – Bond Bone
  • 6. Bone augmentation • Following tooth extraction the alveolar ridge resorbes • Early bone loss can be reduced by socket grafting • Augmentation replaces missing bone • Grafting materials are implanted and fused with natural bone over time • Granular or block type grafts require membrane due to particle migration • Grafting procedures repair jaw bone defects: – periodontal defects – post extraction defects – bone reconstruction – implant placement – Infections – cyst or tumor surgery defects Bone Augmentation: http://www.toothiq.com/dental-videos/dental-video-bone-resorption.html
  • 7. Augmentation Procedures • Grafting procedures performed primarily by periodontists or experienced dentists • Require wound healing understanding • Require knowledge of the mechanical, material and biological properties of the graft Sinus lift procedure
  • 8. Bone Structure Bone is a highly ordered structure on the macroscopic, cellular and molecular levels. • Mineralized component: 60% • Blood supply: of the bone is hydroxylapatite – Receives 5 - 10% of cardiac crystals: Ca10(PO4)6(OH)2 output • Organic matrix: 40% of the – Arterial supply bone mostly collagen – Microcirculation • Cellular components: – Venous return – Osteoprogenitor cells – Osteoblast – Osteocyte – Osteoclast
  • 9. Bone Biology Osteoblast • Bone forming cell • Responsible for deposition and calcification of bone matrix • Osteoblasts synthesize collagen and other proteins Osteocyte • Mature, fully differentiated osteoblast • Surrounded by mineralized bone matrix Osteoclast • Responsible for the resorptive aspect of bone remodeling • Elaborates enzymes, acids for resorption of bone matrix Osteoprogenitor Cells • Pluripotential cells • Stem cells • Bone marrow stromal cells
  • 10. Bone Structure Bone may be classified on the basis of its clinical structure • Compact Bone (cortical) - Dense, solid bone such as the outer cortical layer • Trabecular bone (spongy or cancellous bone) - non dense bone located between compact bone. Bone anatomy and microstructure http://www.youtube.com/watch?v=c5zcGv8M vMc&feature=related http://www.youtube.com/watch?v=ylmanEGjR uY&NR=1&feature=fvwp
  • 11. Bone Structure development Cortical or cancellous bone is of two main types • Woven (embryonic) Bone – Immature – rapidly forming bone – Randomly distributed oseocytes – poorly mineralized – structurally weak – replaced with lamellar bone • Lamellar Bone – Mature bone – Arranged parallel collagen fibers , HA and bone cells – Main load bearing component of the bone – Slowly formed (approximately 0.6 to 1 mm/ day)
  • 12. Bone Modeling and Remodeling • Bone is capable of self-repair and adapts new loads (Wolff’s Law) • When stimulated under load the cortical portion of bone becomes thicker • Bone becomes weaker without stimulus • Two fundamental concepts, modeling and remodeling, describe the dynamic nature of bone – Remodeling - Osteoclastic resorption and osteoblastic formation is balanced – Modeling – Bone changes its 3D size and shape in response to stimulus or physical force Bone formation: http://www.youtube.com/watch?v=X6E5Rz9tOKE&feature=related
  • 13. BONE TISSUE MECHANICAL PROPERTIES Tensile Strength (MPa) and % elongation at break of cortical bone from the human femur as a function of age
  • 14. Ostseoporosis A disease of bones that leads to an increased risk of fracture. Remodeling imbalance between bone resorption and bone formation Healthy bone Osteoporosis
  • 15. Outline 1. Overview 2. Bone and Bone Augmentation 3. Bone graft materials 4. Bi-Phasic calcium sulfate Bone Graft – Bond Bone
  • 16. Mechanisms of Graft Healing An ideal bone graft should possess the properties involved in bone healing (1) Osteoconductive – Matrix providing 3D lattice with interconnected pores – Allowing cells to migrate for ingrowth of new blood vessels and osteoprogenitor cells (2) Osteoinductive – Recruit and encourage migration of osteoprogenitor cells – Stimulating factors towards osteoblastic differentiation (3) Osteogenic – Formation of new bone from living cells transplanted within the graft
  • 17. Bone Grafting Materials Classification of Grafting Materials Based on Source • Autograft (Autogenous) - Refers to a transplant of viable cortical or cancellous bone from one location to another within the same patient • Allograft- Refers to a transplant within the same species, such as the human bone sourced from cadavers. • Xenograft- Refers to a cross-species transplantation such as the use of anorganic bovine bone or bovine collagen in human subjects • Alloplast- Refers to implantation of a synthetic material. As a group, the alloplasts are synthetic osteoconductive materials.
  • 18. Bone Grafting Materials Autograft • Considered the gold standard • Osteoinductive, osteoconductive, and osteogenic properties • The risk of infection is minimal • Bone is harvested from mouth, hip, iliac crest or chin Disadvantages • Low availability of bone volume • Require a second operative site • Significant patient morbidity
  • 19. Bone Grafting Materials Allografts • Human cadavers source • Mineralized freeze dried allograft – Osteoconductive and Osteoinductive – Low bioavailabilty and activity of bone morphogenetic proteins (BMP) • Demineralized freeze dried bone – Osteoinductive – The process exposes BMP • BMP cause differentiation of mesenchymal cells into osteoblasts Disadvantages • Lack of uniformity in the products of individual banks • Risk of disease transmission and unpredictability • Possible infections, and antigenicity risks Grafton® DBM Gel
  • 20. Bone Grafting Materials Xenograft • Naturally derived hydroxylapatite from bovine, coral • Osteoconductive • Similar structure, chemistry, and porosity of human bone Disadvantages • Risk of disease transmission • Remains in the defect for years • Continuous macrophage activity Histology review: http://www.youtube.com/watch?v=bTP2hAG0 wcM&feature=channel
  • 21. Alloplast synthetic grafts Dense Hydroxylapatite • High density, high crystallinity and no resorption over time • Particles placed adjacent to bone become surrounded by bone • Particles placed more than a few millimeters are surrounded by fibrous connective tissue Low-Density Hydroxylapatite • Plasma-sprayed HA applied to implant surfaces • Amorphous • Resorbable Beta-Tricalcium Phosphate • Granular Matrix type: – Porous particles (100-300 μm) pore size – Resorbed and replaced by bone in 9 to 12 months • Cement Type: – Injected and hardens in 12 hours
  • 22. Alloplast synthetic grafts/more Bioglass • Amorphous • Composed of calcium phosphate, sodium, and silicon • Bioactive layer for bone cell attraction to form a HA layer Bioplant HTR® • Polymethyl methacrylate (PMMA) beads with a calcium hydroxide (CH) coating • Porous (350 μm) to facilitate bone ingrowth • Partially resorbable (CH)
  • 23. Ideal Synthetic bone graft • Materials – HA or HA forming materials • Pore size, distribution, and porosity (matrix graft) – Pores of 100 m form bone (Pores of 15-40 m produce fibrous tissue) – Pore of 300-500 m permit vascular in-growth – Interconnected pores • Granule size (granular graft) – Grains larger than 10 m prevent stimulation of macrophage phgocytosis • Crystalline structure – Affect the surface adsorption of osteogenic cells – Affects mechanical and resorption profile • Mechanical properties – Should be in close proximity to the mechanical properties of bone
  • 24. Stress Shielding • Reduced bone density due to removal of stress by an implant • Stimulus for remodeling is required to maintain bone mass (Wolff's law) • We must select materials which are in close proximity to bone’s mechanical properties
  • 25. Density Elastic Yield strength Tensile % (g/cm3) modulus (MPa) Strength Elongation (GPa)* (MPa) at break SS 316L 7.9 190 690 860 12% 30% cold worked Ti-6Al-4V or 4.5 114 830 900 14 % ASTM F136 annealed PLLA 1.3 2.7 -- 50 5 -10% Density Elastic Compressive Tensile % (g/cm3) modulus Strength Strength Elongation (GPa)* (MPa) (MPa) at break Cortical Bone ~2 17 - 24 100-230 90-130 1-3% Cancellous ~1 0.1 - 4.5 2-12 10-20 5-7% Bone *In tension
  • 26. Resorption rate • In the early phase of healing material should remain stable • Resorbtion rate should correlate the rate of bone formation – Fast resorption compromise the osteocoductivity – Slow resorption may block bone in-growth • Homogenous solubility – Prevent premature microparticles separation ActifuseReduce macrophage phagocytosis – (Ca-Po with silicate ions replaced phosphate – Assist bone-forming metabolism groups in the calcium phosphate• ionic lattice) constant physiological concentration of calcium and phosphate ions Actifuse compared to β-TCP (VitossTM) and calcium sulfate (Osteoset TM) in the distal femoral condyle of the New Zealand white rabbit
  • 28. Calcium Sulfate (CS) • Long history of use as a void filler Alderman, 1969; • First used in 1892 by Dreesmann in orthopedics Bahn, 1966; • Highly biocompatible Bell, 1964; • Osteoconductive • Fully resorbed over a period of 5–7 weeks Coetzee, 1980; • New bone formed in a normal morphology Edberg, 1930; Gitelis et al., 2001; Kelly et al., 2001;
  • 29. The Bi Phasic Calcium Sulfate Concept Hemihydrate Dihydrate CaSO4 · 0.5H2O CaSO4 · 2H2O Advantages Disadvantages Advantages Disadvantages • Moldable • Does not set in presence of • High strength • Non-moldable • Cementable blood/saliva • Resorption rate • Non- cementable • Low strength equivalent to bone • Fast resorption growth • Is not affected by blood and saliva
  • 30. CS Hemihydrate + CS Dihydrate Bi–Phasic Calcium Sulfate
  • 31. Bi – Phasic CS Advantages  Fast and efficient setting under blood and saliva (2-5 min)  High crystalline percentage  Resorbtion rate equivalent to bone growth (4-10 weeks)  Moldable  Average reaction temperature - 30°C  Neutral pH  Preserves the 3D space  Mechanical properties equivalent to bone
  • 32. Future of Bone Grafts • Facilitate treatment • Enhanced resorption rate – Composite bone graft with various rates of resorption – Osteoconductive only when required • Effective and safe biological activity – Promotion of osteoblastic proliferation, differentiation and function Thank you